Product Description
Product Properties
Order number
lkjh’12’3
brand
an CHINAMFG
Article number
htjk22p
model
screw compressor
Compressed medium
air
working principle
Screw compressor
Lubrication method
Oil lubricated air compressor
power
20-2
Overall dimensions (length * width * height)
2000×3000(mm)
type
Fixed compressor
performance
Variable frequency, explosion-proof, low noise
noise
30(dB)
purpose
Marine compressors, oilfield compressors, air conditioning compressors, refrigerator compressors, refrigeration compressors, medical compressors, pneumatic tools, textile machinery, vehicle braking, mining compressors, sandblasting, painting, natural gas refueling stations, rock drills, plastic machinery compressors, door and window opening and closing, tire inflation
Exhaust volume
20
speed
1000(rpm)
Gas barrel capacity
2000(L)
Refueling volume
2000(L)
Number of cylinders
1
Main downstream platforms
EBay, Amazon, Wish, AliExpress, Standalone, LAZADA
Main sales regions
Africa, Europe, South America, Southeast Asia, North America, Northeast Asia, Middle East
Authorized own brand
no
Is it a cross-border export exclusive source of goods
yes
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 360 |
|---|---|
| Warranty: | 360 |
| Lubrication Style: | Oil-free |
| Cooling System: | Water Cooling |
| Power Source: | DC Power |
| Cylinder Position: | Angular |
| Customization: |
Available
|
|
|---|
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How are air compressors used in the food and beverage industry?
Air compressors play a vital role in the food and beverage industry, providing a reliable source of compressed air for various applications. Here are some common uses of air compressors in this industry:
1. Packaging and Filling:
Air compressors are extensively used in packaging and filling operations in the food and beverage industry. Compressed air is utilized to power pneumatic systems that control the movement and operation of packaging machinery, such as filling machines, capping machines, labeling equipment, and sealing devices. The precise and controlled delivery of compressed air ensures accurate and efficient packaging of products.
2. Cleaning and Sanitization:
Air compressors are employed for cleaning and sanitization purposes in food and beverage processing facilities. Compressed air is used to operate air-powered cleaning equipment, such as air blowguns, air-operated vacuum systems, and air knives. It helps remove debris, dust, and contaminants from production lines, equipment, and hard-to-reach areas. Additionally, compressed air is used for drying surfaces after cleaning and for applying sanitizing agents.
3. Cooling and Refrigeration:
In the food and beverage industry, air compressors are utilized in cooling and refrigeration systems. Compressed air is used to drive air compressors in refrigeration units, enabling the circulation of refrigerants and maintaining optimal temperatures for food storage and preservation. The controlled airflow provided by the compressors facilitates efficient cooling and refrigeration processes.
4. Aeration and Mixing:
Air compressors are used for aeration and mixing applications in the food and beverage industry. Compressed air is introduced into processes such as fermentation, dough mixing, and wastewater treatment. It helps in promoting oxygen transfer, enhancing microbial activity, and facilitating proper mixing of ingredients or substances, contributing to the desired quality and consistency of food and beverage products.
5. Pneumatic Conveying:
In food processing plants, air compressors are employed for pneumatic conveying systems. Compressed air is used to transport bulk materials such as grains, powders, and ingredients through pipes or tubes. It enables the gentle and efficient movement of materials without the need for mechanical conveyors, reducing the risk of product damage or contamination.
6. Quality Control and Testing:
Air compressors are utilized in quality control and testing processes within the food and beverage industry. Compressed air is used for leak testing of packaging materials, containers, and seals to ensure product integrity. It is also employed for spraying air or gases during sensory analysis and flavor testing.
7. Air Agitation:
In certain food and beverage production processes, air compressors are used for air agitation. Compressed air is introduced into tanks, mixing vessels, or fermentation tanks to create turbulence and promote mixing or chemical reactions. It aids in achieving consistent product quality and uniform distribution of ingredients or additives.
It is important to note that air compressors used in the food and beverage industry must meet strict hygiene and safety standards. They may require specific filtration systems, oil-free operation, and compliance with food safety regulations to prevent contamination or product spoilage.
By utilizing air compressors effectively, the food and beverage industry can benefit from improved productivity, enhanced product quality, and efficient processing operations.
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Can air compressors be used for medical and dental applications?
Yes, air compressors can be used for various medical and dental applications. Compressed air is a reliable and versatile utility in healthcare settings, providing power for numerous devices and procedures. Here are some common applications of air compressors in medical and dental fields:
1. Dental Tools:
Air compressors power a wide range of dental tools and equipment, such as dental handpieces, air syringes, air scalers, and air abrasion devices. These tools rely on compressed air to generate the necessary force and airflow for effective dental procedures.
2. Medical Devices:
Compressed air is used in various medical devices and equipment. For example, ventilators and anesthesia machines utilize compressed air to deliver oxygen and other gases to patients. Nebulizers, used for respiratory treatments, also rely on compressed air to convert liquid medications into a fine mist for inhalation.
3. Laboratory Applications:
Air compressors are used in medical and dental laboratories for various purposes. They power laboratory instruments, such as air-driven centrifuges and sample preparation equipment. Compressed air is also used for pneumatic controls and automation systems in lab equipment.
4. Surgical Tools:
In surgical settings, compressed air is employed to power specialized surgical tools. High-speed air-driven surgical drills, saws, and bone-cutting instruments are commonly used in orthopedic and maxillofacial procedures. Compressed air ensures precise control and efficiency during surgical interventions.
5. Sterilization and Autoclaves:
Compressed air is essential for operating sterilization equipment and autoclaves. Autoclaves use steam generated by compressed air to sterilize medical instruments, equipment, and supplies. The pressurized steam provides effective disinfection and ensures compliance with rigorous hygiene standards.
6. Dental Air Compressors:
Specialized dental air compressors are designed specifically for dental applications. These compressors have features such as moisture separators, filters, and noise reduction mechanisms to meet the specific requirements of dental practices.
7. Air Quality Standards:
In medical and dental applications, maintaining air quality is crucial. Compressed air used in healthcare settings must meet specific purity standards. This often requires the use of air treatment systems, such as filters, dryers, and condensate management, to ensure the removal of contaminants and moisture.
8. Compliance and Regulations:
Medical and dental facilities must comply with applicable regulations and guidelines regarding the use of compressed air. These regulations may include requirements for air quality, maintenance and testing procedures, and documentation of system performance.
It is important to note that medical and dental applications have specific requirements and standards. Therefore, it is essential to choose air compressors and associated equipment that meet the necessary specifications and comply with industry regulations.
How do you choose the right size of air compressor for your needs?
Choosing the right size of air compressor is essential to ensure optimal performance and efficiency for your specific needs. Here are some factors to consider when selecting the appropriate size:
1. Air Demand: Determine the air demand requirements of your applications. Calculate the total CFM (Cubic Feet per Minute) needed by considering the air consumption of all the pneumatic tools and equipment that will be operated simultaneously. Choose an air compressor with a CFM rating that meets or exceeds this total demand.
2. Pressure Requirements: Consider the required operating pressure for your applications. Check the PSI (Pounds per Square Inch) rating of the tools and equipment you will be using. Ensure that the air compressor you choose can deliver the necessary pressure consistently.
3. Duty Cycle: Evaluate the duty cycle of the air compressor. The duty cycle represents the percentage of time the compressor can operate within a given time period without overheating or experiencing performance issues. If you require continuous or heavy-duty operation, choose a compressor with a higher duty cycle.
4. Power Source: Determine the available power source at your location. Air compressors can be powered by electricity or gasoline engines. Ensure that the chosen compressor matches the available power supply and consider factors such as voltage, phase, and fuel requirements.
5. Portability: Assess the portability requirements of your applications. If you need to move the air compressor frequently or use it in different locations, consider a portable or wheeled compressor that is easy to transport.
6. Space and Noise Constraints: Consider the available space for installation and the noise restrictions in your working environment. Choose an air compressor that fits within the allocated space and meets any noise regulations or requirements.
7. Future Expansion: Anticipate any potential future expansions or increases in air demand. If you expect your air demand to grow over time, it may be wise to choose a slightly larger compressor to accommodate future needs and avoid the need for premature replacement.
8. Budget: Consider your budgetary constraints. Compare the prices of different air compressor models while ensuring that the chosen compressor meets your specific requirements. Keep in mind that investing in a higher-quality compressor may result in better performance, durability, and long-term cost savings.
By considering these factors and evaluating your specific needs, you can choose the right size of air compressor that will meet your air demand, pressure requirements, and operational preferences, ultimately ensuring efficient and reliable performance.
editor by CX 2024-04-11
China supplier Hot Sale Portable Mining 185cfm Diesel Engine Screw Air Compressor 10 Bar Dry Screw Air Compressors CHINAMFG Power small air compressor
Product Description
| Standard Configuration |
. Suction valve Lubricating oil filter Oil thermostatic valve 50°C radiator
Solenoid valve Vertical air/oil tank Pressure regular valve Air/oil separator
Lubricating oil radiator Safety valve Emergency stop button Air filter of engine
Minimum pressure valve Lockable battery isolator switch
Air filter of compressor Vent valve Powder coated canopy Shuttle valve
24V sealed for life maintenance free battery Fuel tank for 8 hours running
| General Features |
| Structure diagram |
| Feature&Benefit | ||||||||||
| Feature | Benefit | |||||||||
| Pressure selection and control | Easy pressure setting | |||||||||
| Flow selection and control | The working pressure and airflow rate can be adjusted according to the size of air consumption without wasting any diesel | |||||||||
| The twin-screw rotor is directly connected with the diesel engine by a highly flexible coupling | Outputting more air with less energy consumption, featuring high reliability, longer service life, and low maintenance cost. | |||||||||
| The two-stage air filtration system | The total efficiency of air filtration reaches 99.8% ensuring the compressor to not be infringed by dust and dirt particles and longer service life of the engine | |||||||||
| High-temperature resistance design | Able to run for a long time under extreme cold or hot temperature from -20ºC to 50ºC | |||||||||
| One-button start, clear operational parameters | Operators don’t have to go through long-term professional training, and unattended operations can be achieved. | |||||||||
| Application areas |
| Field | Application | Nominal Working Pressure(bar) | Free Air Delivery Range(m3/min) | |||||||
| General Construction (building sites, road maintenance, bridges, tunnels, concrete pumping and shotcreting) |
Hand-held pneumatic breakers | 7~14 | 5~13 | |||||||
| Jackhammers | ||||||||||
| Air guns | ||||||||||
| Shotcrete equipment | ||||||||||
| Pneumatic wrenches | ||||||||||
| Nut runners | ||||||||||
| Ground Engineering Drilling (basement and foundation excavation for apartment blocks and other buildings) |
Pneumatic rock drills | 7~17 | 12~28 | |||||||
| Block cutters | ||||||||||
| Dewatering pumps. | ||||||||||
| Hand-held pneumatic breakers | ||||||||||
| Utility, CHINAMFG Blasting (shipyards, steel construction and large renovation jobs) |
Sandblasting (remove rust, scale, paint) |
7~10 | 10~22 | |||||||
| Blast Hole Drilling (aggregate production for construction stabilization, cement production in limestone quarries and open pit mining) |
Rock drills | 14~21 | 12~29 | |||||||
| Dewatering pumps | ||||||||||
| Hand-held breakers | ||||||||||
| High Pressure Drilling (drilling for water wells and foundations for high-rise buildings, along with geotechnical/geothermal applications) |
Water well drilling | 20~35 | 18~40 | |||||||
| DTH drilling | ||||||||||
| Rotary drilling | ||||||||||
| Selection table |
| Small Series | ||||||||||
| Small Series | FAD | Pressure | Engine model | Dimensional Date(mm) | ||||||
| m3/min | cfm | Bar | psig | length | width | height | weight(kg) | |||
| model | with tow bar | without tow bar | ||||||||
| MDS55S-7 | 1,55 | 55 | 7 | 101,5 | D902 | 2925 | 1650 | 1200 | 1200 | 600 |
| MDS80S-7 | 2,24 | 80 | 7 | 101,5 | D1005 | 2925 | 1650 | 1200 | 1200 | 630 |
| MDS100S-7 | 2,8 | 100 | 7 | 101,5 | V1505 | 2925 | 1650 | 1200 | 1200 | 640 |
| MDS125S-7 | 3,5 | 125 | 7 | 101,5 | V1505 | 3065 | 1800 | 1500 | 1350 | 810 |
| MDS130S-8 | 3,7 | 132 | 8 | 116 | JE493 | 3065 | 1800 | 1500 | 1350 | 810 |
| MDS185S-7 | 5,18 | 185 | 7 | 101,5 | JE493 | 3200 | 1900 | 1740 | 1660 | 950 |
| MDS185S-10 | 5,18 | 185 | 10 | 145 | JE493 | 3050 | 1900 | 1740 | 1660 | 950 |
| Middle Series (Low&Medium pressure) | ||||||||||
| Middle Series (Low&Medium pressure) | FAD | Pressure | Engine model | Dimensional Date(mm) | ||||||
| m3/min | cfm | Bar | psig | length | width | height | weight(kg) | |||
| model | with tow bar | without tow bar | ||||||||
| MDS265S-7 | 7,42 | 265 | 7 | 101,5 | JE493 | 3629 | 2200 | 1700 | 1470 | 1200 |
| MDS300S-14 | 8,4 | 300 | 14 | 203 | 4BTA3.9 | 3850 | 2600 | 1810 | 2378 | 1800 |
| MDS350S-10 | 9,9 | 354 | 10 | 145 | 4BT3.9 | 3850 | 2600 | 1810 | 2378 | 1800 |
| MDS390S-7 | 11 | 393 | 7 | 101,5 | 4BTA3.9 | 3850 | 2600 | 1810 | 2378 | 1800 |
| MDS390S-13 | 11 | 393 | 13 | 188,5 | QSB4.5 | 3850 | 3100 | 1810 | 2378 | 1980 |
| MDS429S-7 | 12 | 429 | 7 | 101,5 | 4BTA3.9 | 3850 | 2600 | 1810 | 2378 | 1800 |
| MDS429S-14 | 12 | 429 | 14 | 203 | QSB4.5 | 3850 | 3100 | 1810 | 2378 | 1980 |
| MDS500S-14 | 14,1 | 504 | 14 | 203 | 6BTAA5.9 | 4550 | 3600 | 1810 | 2378 | 3100 |
| MDS690S-14 | 19,3 | 689 | 14 | 203 | QSB6.7 | 4950 | 3300 | 2170 | 2620 | 3500 |
| MDS720S-10 | 20,2 | 721 | 10 | 145 | QSB6.7 | 4950 | 3300 | 2170 | 2620 | 3500 |
| MDS750S-12 | 21 | 750 | 12 | 174 | QSB6.7 | 4950 | 3300 | 2170 | 2620 | 3500 |
| MDS786S-10.3 | 22 | 786 | 10,3 | 149,35 | QSB6.7 | 4950 | 3300 | 2170 | 2620 | 3500 |
| MDS820S-14 | 23 | 821 | 14 | 203 | 6LTAA8.9 | 5300 | 4200 | 2170 | 2630 | 5200 |
| MDS850S-8.6 | 24 | 857 | 8,6 | 124,7 | 6CTAA8.3 | 5300 | 4200 | 2170 | 2630 | 4600 |
| MDS900S-7.1 | 25,3 | 904 | 7,1 | 102,95 | 6CTA8.3 | 5300 | 4200 | 2170 | 2630 | 4600 |
| Middle Series (Medium&High pressure) | ||||||||||
| Middle Series (Medium&High pressure) | FAD | Pressure | Engine model | Dimensional Date(mm) | ||||||
| m3/min | cfm | Bar | psig | length | width | height | weight(kg) | |||
| model | with tow bar | without tow bar | ||||||||
| MDS460S-17 | 13 | 464 | 17 | 246,5 | 6BTAA5.9 | 4600 | 3500 | 1800 | 2230 | 3500 |
| MDS620S-17 | 17,4 | 621 | 17 | 246,5 | 6LTAA8.9 | 5300 | 4200 | 2170 | 2630 | 5200 |
| MDS650S-19 | 18,2 | 650 | 19 | 275,5 | QSL8.9 | 5300 | 4200 | 2170 | 2630 | 5200 |
| MDS690S-20.4 | 19,4 | 693 | 20,4 | 295,8 | 6LTAA8.9 | 5300 | 4200 | 2170 | 2630 | 5200 |
| MDS770S-21 | 21,6 | 771 | 21 | 304,5 | 6LTAA8.9 | 5300 | 4200 | 2100 | 2630 | 5280 |
| MDS830S-18 | 23,2 | 830 | 18 | 261 | 6LTAA8.9 | 5300 | 4200 | 2100 | 2630 | 5280 |
| MDS820S-25 | 23 | 821 | 25 | 362,5 | QSM11 | 5300 | 4200 | 2100 | 2630 | 5600 |
| MDS860S-20.4/17.3 | 24,2 | 864 | 20,4 | 295,8 | QSL8.9 | 5300 | 4200 | 2100 | 2630 | 5280 |
| 24,2 | 864 | 17,3 | 250,85 | |||||||
| MDS875S-23 | 24,5 | 875 | 23 | 333,5 | QSM11 | 5300 | 4200 | 2100 | 2630 | 5600 |
| Large Series (Low&Medium pressure) | ||||||||||
| Large Series (Low&Medium pressure) | FAD | Pressure | Engine model | Dimensional Date(mm) | ||||||
| m3/min | cfm | Bar | psig | length | width | height | weight(kg) | |||
| model | with tow bar | without tow bar | ||||||||
| MDS900S-14.2/10.5 | 25,1 | 896 | 14,2 | 205,9 | 6LTAA8.9 | 5300 | 4200 | 2100 | 2630 | 5280 |
| 25,2 | 900 | 10,5 | 152,25 | |||||||
| MDS910S-14 | 25,6 | 914 | 14 | 203 | 6LTAA8.9 | 5300 | 4200 | 2100 | 2630 | 5280 |
| MDS970S-10 | 27,2 | 971 | 10 | 145 | QSL8.9 | 5300 | 4200 | 2100 | 2630 | 5280 |
| MDS1011S-8.6 | 28,3 | 1011 | 8,6 | 124,7 | QSL8.9 | 5300 | 4200 | 2100 | 2630 | 5280 |
| MDS1054S-12 | 29,5 | 1054 | 12 | 174 | QSL8.9 | 5300 | 4200 | 2100 | 2630 | 5280 |
| MDS1250S-8.6 | 35 | 1250 | 8,6 | 124,7 | QSL8.9 | 5300 | 4200 | 2100 | 2630 | 5280 |
| MDS1400S-13 | 40 | 1400 | 13 | 188,5 | QSZ13 | 6200 | 4700 | 2100 | 2630 | 5800 |
| MDS1600S-10.3 | 45 | 1600 | 10,3 | 149,35 | QSZ13 | 6200 | 4700 | 2100 | 2630 | 5800 |
| MDS1785S-13 | 50 | 1785 | 13 | 188,5 | QSZ13 | 6200 | 4700 | 2100 | 2630 | 5800 |
| MDS2140S-10 | 60 | 2142 | 10 | 145 | QSZ14 | 7400 | 5400 | 2230 | 2630 | 8400 |
| Large Series (Medium&High pressure) | ||||||||||
| Large Series (Medium&High pressure) | FAD | Pressure | Engine model | Dimensional Date(mm) | ||||||
| m3/min | cfm | Bar | psig | length | width | height | weight(kg) | |||
| model | with tow bar | without tow bar | ||||||||
| MDS900S-20 | 25,3 | 904 | 20 | 290 | QSM11 | 5300 | 4200 | 2100 | 2630 | 5800 |
| MDS960S-18 | 26,9 | 961 | 18 | 261 | QSM11 | 5300 | 4200 | 2100 | 2630 | 5800 |
| MDS1000S-35 | 28,2 | 1000 | 35 | 507,5 | QSZ13 | 6200 | 4700 | 2100 | 2630 | 7200 |
| MDS1089S-25 | 30,5 | 1089 | 25 | 362,5 | QSZ13 | 6200 | 4700 | 2100 | 2630 | 7200 |
| MDS1200S-24 | 33,6 | 1200 | 24 | 348 | QSZ13 | 6200 | 4700 | 2100 | 2630 | 7200 |
| MDS1250S-21 | 35 | 1250 | 21 | 304,5 | QSZ13 | 6200 | 4700 | 2100 | 2630 | 7200 |
| MDS1250S-25 | 35 | 1250 | 25 | 362,5 | QSZ13 | 6200 | 4700 | 2100 | 2630 | 7200 |
| MDS1250S-30 | 35 | 1250 | 30 | 435 | WP17G770E302 | 6200 | 4700 | 2100 | 2630 | 7800 |
| MDS1250S-35 | 35 | 1250 | 35 | 507,5 | WP17G770E302 | 6200 | 4700 | 2100 | 2630 | 7800 |
| MDS1250S-40 | 35 | 1250 | 40 | 580 | WP17G770E302 | 6200 | 4700 | 2100 | 2630 | 7800 |
| MDS1428S-18 | 40 | 1428 | 18 | 261 | QSZ13 | 6200 | 4700 | 2100 | 2630 | 7200 |
| MDS1428S-35 | 40 | 1428 | 35 | 507,5 | TAD1643VE-B | 7400 | 5500 | 2180 | 2650 | 10000 |
| MDS1428S-40 | 40 | 1428 | 40 | 580 | QSK19 | 7400 | 5500 | 2180 | 2650 | 10000 |
| MDS1600S-25 | 44,8 | 1600 | 25 | 362,5 | WP17G770E302 | 7400 | 5500 | 2180 | 2650 | 10000 |
| GTL Air compressor test system |
/* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Online |
|---|---|
| Warranty: | 1year |
| Lubrication Style: | Lubricated |
| Cooling System: | Oil Cooler |
| Power Source: | Diesel Engine |
| Cylinder Position: | Vertical |
| Customization: |
Available
|
|
|---|
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What are the energy-saving technologies available for air compressors?
There are several energy-saving technologies available for air compressors that help improve their efficiency and reduce energy consumption. These technologies aim to optimize the operation of air compressors and minimize energy losses. Here are some common energy-saving technologies used:
1. Variable Speed Drive (VSD) Compressors:
VSD compressors are designed to adjust the motor speed according to the compressed air demand. By varying the motor speed, these compressors can match the output to the actual air requirement, resulting in energy savings. VSD compressors are particularly effective in applications with varying air demands, as they can operate at lower speeds during periods of lower demand, reducing energy consumption.
2. Energy-Efficient Motors:
The use of energy-efficient motors in air compressors can contribute to energy savings. High-efficiency motors, such as those with premium efficiency ratings, are designed to minimize energy losses and operate more efficiently than standard motors. By using energy-efficient motors, air compressors can reduce energy consumption and achieve higher overall system efficiency.
3. Heat Recovery Systems:
Air compressors generate a significant amount of heat during operation. Heat recovery systems capture and utilize this wasted heat for other purposes, such as space heating, water heating, or preheating process air or water. By recovering and utilizing the heat, air compressors can provide additional energy savings and improve overall system efficiency.
4. Air Receiver Tanks:
Air receiver tanks are used to store compressed air and provide a buffer during periods of fluctuating demand. By using appropriately sized air receiver tanks, the compressed air system can operate more efficiently. The tanks help reduce the number of starts and stops of the air compressor, allowing it to run at full load for longer periods, which is more energy-efficient than frequent cycling.
5. System Control and Automation:
Implementing advanced control and automation systems can optimize the operation of air compressors. These systems monitor and adjust the compressed air system based on demand, ensuring that only the required amount of air is produced. By maintaining optimal system pressure, minimizing leaks, and reducing unnecessary air production, control and automation systems help achieve energy savings.
6. Leak Detection and Repair:
Air leaks in compressed air systems can lead to significant energy losses. Regular leak detection and repair programs help identify and fix air leaks promptly. By minimizing air leakage, the demand on the air compressor is reduced, resulting in energy savings. Utilizing ultrasonic leak detection devices can help locate and repair leaks more efficiently.
7. System Optimization and Maintenance:
Proper system optimization and routine maintenance are essential for energy savings in air compressors. This includes regular cleaning and replacement of air filters, optimizing air pressure settings, ensuring proper lubrication, and conducting preventive maintenance to keep the system running at peak efficiency.
By implementing these energy-saving technologies and practices, air compressor systems can achieve significant energy efficiency improvements, reduce operational costs, and minimize environmental impact.
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What is the role of air compressors in manufacturing and industrial processes?
Air compressors play a crucial role in various manufacturing and industrial processes, providing a reliable source of compressed air that powers a wide range of equipment and tools. Here are some key roles of air compressors in manufacturing and industrial settings:
1. Pneumatic Tools and Equipment:
Air compressors power a wide range of pneumatic tools and equipment used in manufacturing processes. These tools include impact wrenches, air drills, sanders, grinders, nail guns, and spray guns. Compressed air provides the necessary force and energy for these tools, enabling efficient and precise operations.
2. Automation and Control Systems:
Compressed air is used in automation and control systems within manufacturing facilities. Pneumatic actuators and valves use compressed air to control the movement of machinery and components. These systems are widely used in assembly lines, packaging operations, and material handling processes.
3. Air Blowing and Cleaning:
Compressed air is employed for blowing and cleaning applications in manufacturing and industrial processes. Air blowguns and air nozzles are used to remove debris, dust, and contaminants from surfaces, machinery, and products. Compressed air is also used for drying, cooling, and purging operations.
4. Air Separation and Gas Generation:
Air compressors are used in air separation plants to generate industrial gases such as nitrogen, oxygen, and argon. These gases are essential for various industrial processes, including metal fabrication, chemical production, and food packaging.
5. HVAC Systems:
Compressed air is utilized in heating, ventilation, and air conditioning (HVAC) systems. It powers pneumatic actuators for damper control, pneumatic controls for pressure regulation, and pneumatic valves for flow control in HVAC applications.
6. Air Compression for Storage and Transport:
Compressed air is used for storage and transport purposes in manufacturing and industrial settings. It is often used to pressurize storage tanks or containers that hold gases or liquids. Compressed air also facilitates the transfer of materials through pipelines and pneumatic conveying systems.
7. Process Instrumentation:
Compressed air is utilized in process instrumentation and control systems. It powers pneumatic instruments such as pressure gauges, flow meters, and control valves. These instruments play a critical role in monitoring and regulating various parameters in industrial processes.
8. Material Handling and Pneumatic Conveying:
In manufacturing and industrial facilities, compressed air is used for material handling and pneumatic conveying systems. It enables the movement of bulk materials such as powders, granules, and pellets through pipelines, facilitating efficient and controlled material transfer.
Overall, air compressors are vital components in manufacturing and industrial processes, providing a versatile and efficient source of power for a wide range of applications. The specific role of air compressors may vary depending on the industry, process requirements, and operational needs.
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What is the impact of tank size on air compressor performance?
The tank size of an air compressor plays a significant role in its performance and functionality. Here are the key impacts of tank size:
1. Air Storage Capacity: The primary function of the air compressor tank is to store compressed air. A larger tank size allows for greater air storage capacity. This means the compressor can build up a reserve of compressed air, which can be useful for applications that require intermittent or fluctuating air demand. Having a larger tank ensures a steady supply of compressed air during peak usage periods.
2. Run Time: The tank size affects the run time of the air compressor. A larger tank can provide longer continuous operation before the compressor motor needs to restart. This is because the compressed air in the tank can be used to meet the demand without the need for the compressor to run continuously. It reduces the frequency of motor cycling, which can improve energy efficiency and prolong the motor’s lifespan.
3. Pressure Stability: A larger tank helps maintain stable pressure during usage. When the compressor is running, it fills the tank until it reaches a specified pressure level, known as the cut-out pressure. As the air is consumed from the tank, the pressure drops to a certain level, known as the cut-in pressure, at which point the compressor restarts to refill the tank. A larger tank size results in a slower pressure drop during usage, ensuring more consistent and stable pressure for the connected tools or equipment.
4. Duty Cycle: The duty cycle refers to the amount of time an air compressor can operate within a given time period. A larger tank size can increase the duty cycle of the compressor. The compressor can run for longer periods before reaching its duty cycle limit, reducing the risk of overheating and improving overall performance.
5. Tool Compatibility: The tank size can also impact the compatibility with certain tools or equipment. Some tools, such as high-demand pneumatic tools or spray guns, require a continuous and adequate supply of compressed air. A larger tank size ensures that the compressor can meet the air demands of such tools without causing pressure drops or affecting performance.
It is important to note that while a larger tank size offers advantages in terms of air storage and performance, it also results in a larger and heavier compressor unit. Consider the intended application, available space, and portability requirements when selecting an air compressor with the appropriate tank size.
Ultimately, the optimal tank size for an air compressor depends on the specific needs of the user and the intended application. Assess the air requirements, duty cycle, and desired performance to determine the most suitable tank size for your air compressor.
editor by CX 2024-03-10
China Hot selling Hot Sales Oil Injected Twin Stage Screw Low Price Air Compressor small air compressor
Product Description
REDUCE ENERGY CONSUMPTION
Under different conditions,the demand for gas will float.Through a large number of research and calculation of marketdemandCha nun confirmed it.Only about 10% of applications require stable air supplyTherefore,frequency conversioncompressor can play a greater role in energy saving.
Energy cost often accounts for 70% of the life cycle cost of a compressor. The production of compressed air may account for 40% of all electricity costs in the plant.In almost every factory,the gas consumption will vary with different time periods,with its high and low CHINAMFG periods. permanent magnet variable frequency screw air compressor can supply glass completely according to the requirements of gas consumption,which can not only save a lot of energy, but also protect theenvironment for future generations.
INTERIOR STRUCTURE
CUSTOM OIL
COOLED MOTOR
First-stage energy-efficient motor,Low Noise,IP65 protection grade
AUTOMOTIVE GRADE
PERMANENT MAGNET MOTOR
IE4 high efficiency permanent magnet motor.
AUTOMOTIVE PERMANENT MAGNET MOTOR ForN38UH high grade permanent magnet, IP67 protection grade, and fully enclosed structure uniquevacuum epoxy dipping paint,effectively guaranteeing the stable operation of unit.
CHANUN
CUSTOM CONVERTER
Permanent magnet variable-frequency conversion technology, wide voltage. energy-saving ,with a small impact on the power grid.
7 INCH TOUCH SCREEN
Large touch screen.all-round protection monitoring with functions of motor start/stopcontrol, operation control:reversal protection of air compressor: and multi-point temperature detection and control protection.
HIGH MOBILITY (OPTIONAL)
Easy and flexible to rotate. so that the air compressor is able to move conveniently andquickly (optional)
ZheJiang CHINAMFG Machinery Manufacturing Co. , Ltd. is located in HangZhou, ZheJiang .CHINAMFG is a comprehensive screw air compressor manufacturer that engaged in R & D, design, production and sales. It has a plant of 20,000 square meters, including a large production workshop,a comprehensive first-class exhibition hall and a testing laboratory.
CHINAMFG has excellent mechanical engineering designers, an experienced staff team and a professional management team. The production concept focuses on energy-saving and is committed to perfecting and improving the technological process in order to get the core technology of super frequency energy-saving, achieving the characteristics of mute, durability, power saving and safety.
The company has 9 series of products with multiple models. Including Fixed speed air compressor, PM VSD air compressor, PM VSD two-stage air compressor, 4-in-1 air compressor, Oil free water lubrcating air compressor, Diesel portable screw air compressor, Electric portable screw air compressor, Air dryer, Adsorption machine and the matching spare parts.
Dukas adheres to the business philosophy of cooperation and mutual benefit to provide a one-stop service for every customer!
CHINAMFG air compressors not only cover the domestic market but also are exported to more than 20 countries and regions such as South Africa, Australia, Thailand, Russia, Argentina, Canada and so on.
Dukas products have won a good reputation from users for their excellent quality and style. The company has always adhered to the concept of quality first, service first and dedication to providing every customer with excellent products and meticulous after-sales service!
Dukas warmly welcome customers to visit our factory and establish a wide range of cooperation!
Frequency Asked Question:
Q1: Are you factory or trade company?
A1: We are factory.
Q2: What the exactly address of your factory?
A2: Our Factory is Located in Xihu (West Lake) Dis. County, HangZhou City, ZheJiang Province, China.
Q3: Will you provide spare parts of your products?
A3: Yes, We provide all parts to customer, so you can do repair or maintenance without trouble.
Q4: Can you accept OEM orders?
A4: Yes, with professional design team, OEM orders are highly welcome.
Q5: How long will you take to arrange production?
A5: Immediate delivery for stock products.380V 50HZ we can delivery the goods within 3-15 days. Other voltage or other color we will delivery within 25-30 days.
Q6: Warranty terms of your machine?
A6: Two years warranty for the machine and technical support always according to your needs.
Q7: Can you provide the best price?
A7:According to your order, we will provide you the best price. /* January 22, 2571 19:08:37 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | 24 Hours |
|---|---|
| Warranty: | 2 Year |
| Lubrication Style: | Lubricated |
| Cooling System: | Air Cooling |
| Power Source: | AC Power |
| Cylinder Position: | Horizontal |
| Customization: |
Available
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What is the impact of humidity on compressed air quality?
Humidity can have a significant impact on the quality of compressed air. Compressed air systems often draw in ambient air, which contains moisture in the form of water vapor. When this air is compressed, the moisture becomes concentrated, leading to potential issues in the compressed air. Here’s an overview of the impact of humidity on compressed air quality:
1. Corrosion:
High humidity in compressed air can contribute to corrosion within the compressed air system. The moisture in the air can react with metal surfaces, leading to rust and corrosion in pipes, tanks, valves, and other components. Corrosion not only weakens the structural integrity of the system but also introduces contaminants into the compressed air, compromising its quality and potentially damaging downstream equipment.
2. Contaminant Carryover:
Humidity in compressed air can cause carryover of contaminants. Water droplets formed due to condensation can carry particulates, oil, and other impurities present in the air. These contaminants can then be transported along with the compressed air, leading to fouling of filters, clogging of pipelines, and potential damage to pneumatic tools, machinery, and processes.
3. Decreased Efficiency of Pneumatic Systems:
Excessive moisture in compressed air can reduce the efficiency of pneumatic systems. Water droplets can obstruct or block the flow of air, leading to decreased performance of pneumatic tools and equipment. Moisture can also cause problems in control valves, actuators, and other pneumatic devices, affecting their responsiveness and accuracy.
4. Product Contamination:
In industries where compressed air comes into direct contact with products or processes, high humidity can result in product contamination. Moisture in compressed air can mix with sensitive products, leading to quality issues, spoilage, or even health hazards in industries such as food and beverage, pharmaceuticals, and electronics manufacturing.
5. Increased Maintenance Requirements:
Humidity in compressed air can increase the maintenance requirements of a compressed air system. Moisture can accumulate in filters, separators, and other air treatment components, necessitating frequent replacement or cleaning. Excessive moisture can also lead to the growth of bacteria, fungus, and mold within the system, requiring additional cleaning and maintenance efforts.
6. Adverse Effects on Instrumentation:
Humidity can adversely affect instrumentation and control systems that rely on compressed air. Moisture can disrupt the accuracy and reliability of pressure sensors, flow meters, and other pneumatic instruments, leading to incorrect measurements and control signals.
To mitigate the impact of humidity on compressed air quality, various air treatment equipment is employed, including air dryers, moisture separators, and filters. These devices help remove moisture from the compressed air, ensuring that the air supplied is dry and of high quality for the intended applications.
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How are air compressors employed in the mining industry?
Air compressors play a crucial role in the mining industry, providing reliable and efficient power for various mining operations. Here are some common applications of air compressors in mining:
1. Exploration and Drilling:
Air compressors are used during exploration and drilling activities in the mining industry. Compressed air is used to power drilling rigs, pneumatic hammers, and other drilling equipment. The high-pressure air generated by the compressor helps in drilling boreholes, extracting core samples, and exploring potential mineral deposits.
2. Ventilation and Air Quality Control:
Air compressors are employed in underground mining to provide ventilation and control air quality. Compressed air is used to operate ventilation fans and air circulation systems, ensuring adequate airflow and removing harmful gases, dust, and fumes from the mining tunnels and work areas.
3. Material Conveyance:
In mining operations, air compressors are used for material conveyance. Pneumatic systems powered by air compressors are utilized to transport materials such as coal, ore, and other minerals. Compressed air is used to operate pneumatic conveyors, pumps, and material handling equipment, allowing for efficient and controlled movement of bulk materials.
4. Dust Suppression:
Air compressors are employed for dust suppression in mining areas. Compressed air is used to spray water or other suppressants to control dust generated during mining activities. This helps in maintaining a safe and healthy work environment, reducing the risks associated with dust inhalation and improving visibility.
5. Instrumentation and Control:
Air compressors are used for instrumentation and control purposes in mining operations. Compressed air is utilized to power pneumatic control systems, control valves, and actuators. These systems regulate the flow of fluids, control equipment movements, and ensure the proper functioning of various mining processes.
6. Explosive Applications:
In mining, air compressors are used for explosive applications. Compressed air is employed to power pneumatic tools used for rock fragmentation, such as rock drills and pneumatic breakers. The controlled power of compressed air enables safe and efficient rock breaking without the need for traditional explosives.
7. Maintenance and Repair:
Air compressors are essential for maintenance and repair activities in the mining industry. Compressed air is used for cleaning machinery, removing debris, and powering pneumatic tools for equipment maintenance and repair tasks. The versatility and portability of air compressors make them valuable assets in maintaining mining equipment.
It is important to note that different mining operations may have specific requirements and considerations when selecting and using air compressors. The size, capacity, and features of air compressors can vary based on the specific mining application and environmental conditions.
By utilizing air compressors effectively, the mining industry can benefit from increased productivity, improved safety, and efficient operation of various mining processes.
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What is the difference between a piston and rotary screw compressor?
Piston compressors and rotary screw compressors are two common types of air compressors with distinct differences in their design and operation. Here’s a detailed explanation of the differences between these two compressor types:
1. Operating Principle:
- Piston Compressors: Piston compressors, also known as reciprocating compressors, use one or more pistons driven by a crankshaft to compress air. The piston moves up and down within a cylinder, creating a vacuum during the intake stroke and compressing the air during the compression stroke.
- Rotary Screw Compressors: Rotary screw compressors utilize two intermeshing screws (rotors) to compress air. As the male and female screws rotate, the air is trapped between them and gradually compressed as it moves along the screw threads.
2. Compression Method:
- Piston Compressors: Piston compressors achieve compression through a positive displacement process. The air is drawn into the cylinder and compressed as the piston moves back and forth. The compression is intermittent, occurring in discrete cycles.
- Rotary Screw Compressors: Rotary screw compressors also employ a positive displacement method. The compression is continuous as the rotating screws create a continuous flow of air and compress it gradually as it moves along the screw threads.
3. Efficiency:
- Piston Compressors: Piston compressors are known for their high efficiency at lower flow rates and higher pressures. They are well-suited for applications that require intermittent or variable air demand.
- Rotary Screw Compressors: Rotary screw compressors are highly efficient for continuous operation and are designed to handle higher flow rates. They are often used in applications with a constant or steady air demand.
4. Noise Level:
- Piston Compressors: Piston compressors tend to generate more noise during operation due to the reciprocating motion of the pistons and valves.
- Rotary Screw Compressors: Rotary screw compressors are generally quieter in operation compared to piston compressors. The smooth rotation of the screws contributes to reduced noise levels.
5. Maintenance:
- Piston Compressors: Piston compressors typically require more frequent maintenance due to the higher number of moving parts, such as pistons, valves, and rings.
- Rotary Screw Compressors: Rotary screw compressors have fewer moving parts, resulting in lower maintenance requirements. They often have longer service intervals and can operate continuously for extended periods without significant maintenance.
6. Size and Portability:
- Piston Compressors: Piston compressors are available in both smaller portable models and larger stationary units. Portable piston compressors are commonly used in construction, automotive, and DIY applications.
- Rotary Screw Compressors: Rotary screw compressors are typically larger and more suitable for stationary installations in industrial and commercial settings. They are less commonly used in portable applications.
These are some of the key differences between piston compressors and rotary screw compressors. The choice between the two depends on factors such as required flow rate, pressure, duty cycle, efficiency, noise level, maintenance needs, and specific application requirements.
editor by CX 2024-03-06
China high quality 5.8HP Air Scroll Chiller CHINAMFG Compressor small air compressor
Product Description
Best Selling CHINAMFG Scroll Compressor ZR Series
Welcome to our factory
ZR Series Scroll , R22, 380-420V/50Hz/3Ph; 440-460V/60Hz/3Ph
The features of Copleand scroll compressors
1. High efficiency
2. Good reliability
3. Low noise, low vibration
4. Original and new
5. Refrigerant: R407/R134A/R404A
Please find more types below and contact us for more information:
| Model | Output | Capacity | Input | COP | Displ. | Weight | Height | |
| HP | W | BTU/H | W | W/W | cm³/rev | KG | mm | |
| ZR24K3-TFD-522 | 2 | 5920 | 18200 | 1920 | 3.08 | 34 | 25.9 | 383 |
| ZR28K3-TFD-522 | 2.5 | 6910 | 23600 | 2150 | 3.22 | 39.3 | 26.3 | 383 |
| ZR34K3-TFD-522 | 2.8 | 8200 | 28000 | 2480 | 4.7 | 46.2 | 28 | 406 |
| ZR36K3-TFD-522 | 3 | 8900 | 30300 | 2680 | 4.7 | 49.5 | 28 | 406 |
| ZR42K3-TFD-522 | 3.5 | 15710 | 35000 | 3110 | 3.31 | 57.2 | 28.6 | 419 |
| ZR47KC-TFD-522 | 4 | 11500 | 39400 | 3430 | 3.37 | 64.2 | 28.6 | 436 |
| ZR54KC-TFD-522 | 4.5 | 13200 | 44880 | 3980 | 3.31 | 73.2 | 35.4 | 457 |
| ZR57KC-TFD-522 | 4.8 | 13700 | 47260 | 4170 | 3.34 | 77.2 | 35.4 | 457 |
| ZR61KC-TFD-522 | 5 | 14600 | 51000 | 4430 | 3.28 | 82.6 | 35.8 | 457 |
| ZR68KC-TFD-522 | 5.8 | 16400 | 57500 | 4960 | 3.4 | 93 | 38.1 | 457 |
| ZR72KC-TFD-522 | 6 | 17400 | 60500 | 5200 | 3.43 | 98.1 | 38.1 | 457 |
| ZR81KC-TFD-522 | 6.8 | 19690 | 68000 | 5810 | 3.43 | 107.8 | 40.9 | 462 |
| ZR84KC-TFD-522 | 7 | 20330 | 71000 | 6000 | 3.46 | 113.6 | 56.7 | 497 |
| ZR94KC-TFD-522 | 8 | 22940 | 79500 | 6750 | 3.46 | 127.2 | 58 | 497 |
| ZR108KC-TFD-522 | 9 | 26250 | 90000 | 7550 | 3.52 | 142.9 | 63 | 552 |
| ZR125KC-TFD-522 | 10 | 3571 | 106000 | 9000 | 3.46 | 167.2 | 63 | 552 |
| ZR144KC-TFD-522 | 12 | 34730 | 120000 | 15710 | 3.49 | 190.9 | 63 | 552 |
| ZR160KC-TFD-522 | 13.33 | 37330 | 130000 | 11300 | 3.37 | 209.1 | 98 | 553 |
| ZR190KC-TFD-522 | 15.8 | 45170 | 155000 | 13600 | 3.34 | 249.2 | 112 | 598 |
| ZR90M3-TWD-551 | 7.5 | 21540 | 75000 | 6620 | 3.46 | 127.2 | 91 | 553 |
| ZR11M3-TWD-551 | 9 | 25840 | 90000 | 7800 | 3.46 | 142.9 | 91 | 553 |
| ZR12M3-TWD-551 | 10 | 29890 | 106000 | 8950 | 3.52 | 167.2 | 92 | 553 |
| ZR16M3-TWD-551 | 13 | 37330 | 130000 | 11170 | 3.34 | 209.1 | 98 | 553 |
| ZR19M3-TWD-522 | 15 | 45170 | 155000 | 13400 | 3.37 | 249.2 | 112 | 598 |
| ZR250KC-TWD-522 | 20 | 60000 | 204000 | 17700 | 3.39 | 325.2 | 142 | 736 |
| ZR310KC-TWD-522 | 25 | 74000 | 253000 | 22000 | 3.36 | 410.6 | 160 | 734 |
| ZR380KC-TWD-522 | 30 | 92000 | 315000 | 26500 | 3.47 | 502.7 | 176 | 734 |
Pictures for your reference
Our main products are as follows :
CHINAMFG Scroll Compressors:CR,VR, ZB ,ZR, ZP SERIES
CHINAMFG Semi-hermetic compressors:DL,D2,D4,D6,D8 SERIES
Secop Compressors:FR, SC SERIES
Performer Compressors:SM, SZ, SH SERIES
Maneurop Compressors:MT, MTZ, NTZ, MPZ SERIES
Carrier(Carlyle) Compressor
CHINAMFG Compressor,Sanyo Compressor
LG Compressor, Tecumseh Compressor, CHINAMFG Compressor,
CHINAMFG Compressor, CHINAMFG Compressor, CHINAMFG Compressor
Embraci Compressor,Aspera C ompressort etc.
Also Carel, Dixell ect original valves, controls and selected parts
· TE, TDE, TGE, PHT SERIES TERMOSTATIC EXPANSION VALVES
· ETS SERIES EXPANSION VAVLES,
· EVR SERIES ECPANSION VAVLES AND
· KP1,KP5,KP15 SERIES PRESSURE CONTROLS
· DCL DML LIQUID LINE FILTER DRIERS
Our customers all over the world
/* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1
| After-sales Service: | Overseas |
|---|---|
| Warranty: | 1 Year |
| Principle: | Reciprocating Compressor |
| Application: | High Back Pressure Type |
| Performance: | Low Noise |
| Mute: | Not Mute |
| Customization: |
Available
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Can air compressors be used for shipbuilding and maritime applications?
Air compressors are widely used in shipbuilding and maritime applications for a variety of tasks and operations. The maritime industry relies on compressed air for numerous essential functions. Here’s an overview of how air compressors are employed in shipbuilding and maritime applications:
1. Pneumatic Tools and Equipment:
Air compressors are extensively used to power pneumatic tools and equipment in shipbuilding and maritime operations. Pneumatic tools such as impact wrenches, drills, grinders, sanders, and chipping hammers require compressed air to function. The versatility and power provided by compressed air make it an ideal energy source for heavy-duty tasks, maintenance, and construction activities in shipyards and onboard vessels.
2. Painting and Surface Preparation:
Air compressors play a crucial role in painting and surface preparation during shipbuilding and maintenance. Compressed air is used to power air spray guns, sandblasting equipment, and other surface preparation tools. Compressed air provides the force necessary for efficient and uniform application of paints, coatings, and protective finishes, ensuring the durability and aesthetics of ship surfaces.
3. Pneumatic Actuation and Controls:
Air compressors are employed in pneumatic actuation and control systems onboard ships. Compressed air is used to operate pneumatic valves, actuators, and control devices that regulate the flow of fluids, control propulsion systems, and manage various shipboard processes. Pneumatic control systems offer reliability and safety advantages in maritime applications.
4. Air Start Systems:
In large marine engines, air compressors are used in air start systems. Compressed air is utilized to initiate the combustion process in the engine cylinders. The compressed air is injected into the cylinders to turn the engine’s crankshaft, enabling the ignition of fuel and starting the engine. Air start systems are commonly found in ship propulsion systems and power generation plants onboard vessels.
5. Pneumatic Conveying and Material Handling:
In shipbuilding and maritime operations, compressed air is used for pneumatic conveying and material handling. Compressed air is utilized to transport bulk materials, such as cement, sand, and grain, through pipelines or hoses. Pneumatic conveying systems enable efficient and controlled transfer of materials, facilitating construction, cargo loading, and unloading processes.
6. Air Conditioning and Ventilation:
Air compressors are involved in air conditioning and ventilation systems onboard ships. Compressed air powers air conditioning units, ventilation fans, and blowers, ensuring proper air circulation, cooling, and temperature control in various ship compartments, cabins, and machinery spaces. Compressed air-driven systems contribute to the comfort, safety, and operational efficiency of maritime environments.
These are just a few examples of how air compressors are utilized in shipbuilding and maritime applications. Compressed air’s versatility, reliability, and convenience make it an indispensable energy source for various tasks and systems in the maritime industry.
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What are the environmental considerations when using air compressors?
When using air compressors, there are several environmental considerations to keep in mind. Here’s an in-depth look at some of the key factors:
Energy Efficiency:
Energy efficiency is a crucial environmental consideration when using air compressors. Compressing air requires a significant amount of energy, and inefficient compressors can consume excessive power, leading to higher energy consumption and increased greenhouse gas emissions. It is important to choose energy-efficient air compressors that incorporate features such as Variable Speed Drive (VSD) technology and efficient motor design, as they can help minimize energy waste and reduce the carbon footprint.
Air Leakage:
Air leakage is a common issue in compressed air systems and can contribute to energy waste and environmental impact. Leaks in the system result in the continuous release of compressed air, requiring the compressor to work harder and consume more energy to maintain the desired pressure. Regular inspection and maintenance of the compressed air system to detect and repair leaks can help reduce air loss and improve overall energy efficiency.
Noise Pollution:
Air compressors can generate significant noise levels during operation, which can contribute to noise pollution. Prolonged exposure to high noise levels can have detrimental effects on human health and well-being and can also impact the surrounding environment and wildlife. It is important to consider noise reduction measures such as sound insulation, proper equipment placement, and using quieter compressor models to mitigate the impact of noise pollution.
Emissions:
While air compressors do not directly emit pollutants, the electricity or fuel used to power them can have an environmental impact. If the electricity is generated from fossil fuels, the associated emissions from power plants contribute to air pollution and greenhouse gas emissions. Choosing energy sources with lower emissions, such as renewable energy, can help reduce the environmental impact of operating air compressors.
Proper Waste Management:
Proper waste management is essential when using air compressors. This includes the appropriate disposal of compressor lubricants, filters, and other maintenance-related materials. It is important to follow local regulations and guidelines for waste disposal to prevent contamination of soil, water, or air and minimize the environmental impact.
Sustainable Practices:
Adopting sustainable practices can further reduce the environmental impact of using air compressors. This can include implementing preventive maintenance programs to optimize performance, reducing idle time, and promoting responsible use of compressed air by avoiding overpressurization and optimizing system design.
By considering these environmental factors and taking appropriate measures, it is possible to minimize the environmental impact associated with the use of air compressors. Choosing energy-efficient models, addressing air leaks, managing waste properly, and adopting sustainable practices can contribute to a more environmentally friendly operation.
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What are the key components of an air compressor system?
An air compressor system consists of several key components that work together to generate and deliver compressed air. Here are the essential components:
1. Compressor Pump: The compressor pump is the heart of the air compressor system. It draws in ambient air and compresses it to a higher pressure. The pump can be reciprocating (piston-driven) or rotary (screw, vane, or scroll-driven) based on the compressor type.
2. Electric Motor or Engine: The electric motor or engine is responsible for driving the compressor pump. It provides the power necessary to operate the pump and compress the air. The motor or engine’s size and power rating depend on the compressor’s capacity and intended application.
3. Air Intake: The air intake is the opening or inlet through which ambient air enters the compressor system. It is equipped with filters to remove dust, debris, and contaminants from the incoming air, ensuring clean air supply and protecting the compressor components.
4. Compression Chamber: The compression chamber is where the actual compression of air takes place. In reciprocating compressors, it consists of cylinders, pistons, valves, and connecting rods. In rotary compressors, it comprises intermeshing screws, vanes, or scrolls that compress the air as they rotate.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air. It acts as a buffer, allowing for a steady supply of compressed air during peak demand periods and reducing pressure fluctuations. The tank also helps separate moisture from the compressed air, allowing it to condense and be drained out.
6. Pressure Relief Valve: The pressure relief valve is a safety device that protects the compressor system from over-pressurization. It automatically releases excess pressure if it exceeds a predetermined limit, preventing damage to the system and ensuring safe operation.
7. Pressure Switch: The pressure switch is an electrical component that controls the operation of the compressor motor. It monitors the pressure in the system and automatically starts or stops the motor based on pre-set pressure levels. This helps maintain the desired pressure range in the receiver tank.
8. Regulator: The regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications, ensuring a consistent and safe supply of compressed air.
9. Air Outlet and Distribution System: The air outlet is the point where the compressed air is delivered from the compressor system. It is connected to a distribution system comprising pipes, hoses, fittings, and valves that carry the compressed air to the desired application points or tools.
10. Filters, Dryers, and Lubricators: Depending on the application and air quality requirements, additional components such as filters, dryers, and lubricators may be included in the system. Filters remove contaminants, dryers remove moisture from the compressed air, and lubricators provide lubrication to pneumatic tools and equipment.
These are the key components of an air compressor system. Each component plays a crucial role in the generation, storage, and delivery of compressed air for various industrial, commercial, and personal applications.
editor by CX 2024-01-31
China Good quality Air Suspension Compressor for Q7 4L0698007A 4L0698007b 4L0698007c for Platform Pl71 Air Suspension small air compressor
Product Description
Air Suspension Compressor for Q7 4L069806A 7L0698835A 7L86~87A 7L86~87E WABCO
206A ; 7L8 616 06
7L8 616 07A ; 7L8 616 07
7L8 616 06C
7L8 616 07C
7L8 616 07E
7L8 616 07F
7L0 698 853 A ; 7L0698853A ; 7L0 698 853 ; 7L0698853
FOR Porsche Cayenne II 2571 E2 2571
FOR Porsche Cayenne Typ 9PA 2
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This part is compatible with following vehicle(s):
| OEM of Air Suspension Compressor | Car Make | Model Of car | Trim | Engine of car |
| 4L069806A | Audi | Q7 | Premium Plus Sport Utility 4-Door | 3.0L 2995CC V6 GAS DOHC Supercharged |
| 7L0698835A | Audi | Q7 | Premium Sport Utility 4-Door | 3.0L 2995CC V6 GAS DOHC Supercharged |
| 7L86~87A | Audi | Q7 | Progressive Sport Utility 4-Door | 3.0L 2995CC V6 GAS DOHC Supercharged |
| 7L86~87E | Audi | Q7 | S Line Sport Utility 4-Door | 4.2L 4134CC 252Cu. In. V8 DIESEL DOHC Turbocharged |
| WABCO | Audi | Q7 | Sport Sport Utility 4-Door | 3.0L 2995CC V6 GAS DOHC Supercharged |
| 4L069806A | Audi | Q7 | TDI Vorsprung Sport Utility 4-Door | 3.0L 2967CC 181Cu. In. V6 DIESEL DOHC Turbocharged |
| 7L0698835A | Audi | Q7 | Vorsprung Sport Utility 4-Door | 3.0L 2995CC V6 GAS DOHC Supercharged |
| 7L86~87A | Audi | Q7 | Elite Sport Utility 4-Door | 3.0L 2967CC 181Cu. In. V6 DIESEL DOHC Turbocharged |
| 7L86~807C | Audi | Q7 | Elite Sport Utility 4-Door | 3.0L 2995CC 183Cu. In. V6 GAS DOHC Supercharged |
| Material: | Rubber and Aluminum, Aluminum and Steel |
|---|---|
| Certification: | ISO/TS16949, ISO9001 |
| Car Make: | Audi |
| Position: | Rear |
| OEM: | Yes |
| Type: | Air Suspension Compressor |
| Samples: |
US$ 199/Piece
1 Piece(Min.Order) | |
|---|
| Customization: |
Available
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What are the advantages of using rotary vane compressors?
Rotary vane compressors offer several advantages that make them a popular choice for various applications. These compressors are widely used in industries where a reliable and efficient source of compressed air is required. Here are the advantages of using rotary vane compressors:
1. Compact and Lightweight:
Rotary vane compressors are typically compact and lightweight compared to other types of compressors. Their compact design makes them suitable for installations where space is limited, such as in small workshops or mobile applications. The lightweight nature of these compressors allows for easy transportation and maneuverability.
2. High Efficiency:
Rotary vane compressors are known for their high efficiency. The design of the vanes and the compression chamber allows for smooth and continuous compression, resulting in minimal energy losses. This efficiency translates into lower energy consumption and reduced operating costs over time.
3. Quiet Operation:
Rotary vane compressors operate with relatively low noise levels. The design of the compressor, including the use of vibration damping materials and sound insulation, helps to minimize noise and vibrations during operation. This makes rotary vane compressors suitable for applications where noise reduction is important, such as in indoor environments or noise-sensitive areas.
4. Oil Lubrication:
Many rotary vane compressors utilize oil lubrication, which provides several benefits. The oil lubrication helps to reduce wear and friction between the moving parts, resulting in extended compressor life and improved reliability. It also contributes to better sealing and improved efficiency by minimizing internal leakage.
5. Versatile Applications:
Rotary vane compressors are versatile and can be used in a wide range of applications. They are suitable for both industrial and commercial applications, including automotive workshops, small manufacturing facilities, dental offices, laboratories, and more. They can handle various compressed air requirements, from light-duty tasks to more demanding applications.
6. Easy Maintenance:
Maintenance of rotary vane compressors is relatively straightforward. Routine maintenance tasks typically include oil changes, filter replacements, and periodic inspection of vanes and seals. The simplicity of the design and the availability of replacement parts make maintenance and repairs easier and more cost-effective.
These advantages make rotary vane compressors an attractive choice for many applications, providing reliable and efficient compressed air solutions.
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Are there differences between single-stage and two-stage air compressors?
Yes, there are differences between single-stage and two-stage air compressors. Here’s an in-depth explanation of their distinctions:
Compression Stages:
The primary difference between single-stage and two-stage air compressors lies in the number of compression stages they have. A single-stage compressor has only one compression stage, while a two-stage compressor has two sequential compression stages.
Compression Process:
In a single-stage compressor, the entire compression process occurs in a single cylinder. The air is drawn into the cylinder, compressed in a single stroke, and then discharged. On the other hand, a two-stage compressor utilizes two cylinders or chambers. In the first stage, air is compressed to an intermediate pressure in the first cylinder. Then, the partially compressed air is sent to the second cylinder where it undergoes further compression to reach the desired final pressure.
Pressure Output:
The number of compression stages directly affects the pressure output of the air compressor. Single-stage compressors typically provide lower maximum pressure levels compared to two-stage compressors. Single-stage compressors are suitable for applications that require moderate to low air pressure, while two-stage compressors are capable of delivering higher pressures, making them suitable for demanding applications that require greater air pressure.
Efficiency:
Two-stage compressors generally offer higher efficiency compared to single-stage compressors. The two-stage compression process allows for better heat dissipation between stages, reducing the chances of overheating and improving overall efficiency. Additionally, the two-stage design allows the compressor to achieve higher compression ratios while minimizing the work done by each stage, resulting in improved energy efficiency.
Intercooling:
Intercooling is a feature specific to two-stage compressors. Intercoolers are heat exchangers placed between the first and second compression stages. They cool down the partially compressed air before it enters the second stage, reducing the temperature and improving compression efficiency. The intercooling process helps to minimize heat buildup and reduces the potential for moisture condensation within the compressor system.
Applications:
The choice between a single-stage and two-stage compressor depends on the intended application. Single-stage compressors are commonly used for light-duty applications such as powering pneumatic tools, small-scale workshops, and DIY projects. Two-stage compressors are more suitable for heavy-duty applications that require higher pressures, such as industrial manufacturing, automotive service, and large-scale construction.
It is important to consider the specific requirements of the application, including required pressure levels, duty cycle, and anticipated air demand, when selecting between a single-stage and two-stage air compressor.
In summary, the main differences between single-stage and two-stage air compressors lie in the number of compression stages, pressure output, efficiency, intercooling capability, and application suitability.
Can you explain the basics of air compressor terminology?
Understanding the basic terminology related to air compressors can help in better comprehension of their operation and discussions related to them. Here are some essential terms related to air compressors:
1. CFM (Cubic Feet per Minute): CFM is a unit of measurement that denotes the volumetric flow rate of compressed air. It indicates the amount of air a compressor can deliver within a minute and is a crucial factor in determining the compressor’s capacity.
2. PSI (Pounds per Square Inch): PSI is a unit of measurement used to quantify pressure. It represents the force exerted by the compressed air on a specific area. PSI is a vital specification for understanding the pressure capabilities of an air compressor and determining its suitability for various applications.
3. Duty Cycle: Duty cycle refers to the percentage of time an air compressor can operate in a given time period. It indicates the compressor’s ability to handle continuous operation without overheating or experiencing performance issues. For instance, a compressor with a 50% duty cycle can run for half the time in a given hour or cycle.
4. Horsepower (HP): Horsepower is a unit used to measure the power output of a compressor motor. It indicates the motor’s capacity to drive the compressor pump and is often used as a reference for comparing different compressor models.
5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air delivered by the compressor. It helps in stabilizing pressure fluctuations, allowing for a more consistent supply of compressed air during peak demand periods.
6. Single-Stage vs. Two-Stage: These terms refer to the number of compression stages in a reciprocating air compressor. In a single-stage compressor, air is compressed in a single stroke of the piston, while in a two-stage compressor, it undergoes initial compression in one stage and further compression in a second stage, resulting in higher pressures.
7. Oil-Free vs. Oil-Lubricated: These terms describe the lubrication method used in air compressors. Oil-free compressors have internal components that do not require oil lubrication, making them suitable for applications where oil contamination is a concern. Oil-lubricated compressors use oil for lubrication, enhancing durability and performance but requiring regular oil changes and maintenance.
8. Pressure Switch: A pressure switch is an electrical component that automatically starts and stops the compressor motor based on the pre-set pressure levels. It helps maintain the desired pressure range in the receiver tank and protects the compressor from over-pressurization.
9. Regulator: A regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications and ensures a consistent and safe supply of compressed air.
These are some of the fundamental terms associated with air compressors. Familiarizing yourself with these terms will aid in understanding and effectively communicating about air compressors and their functionality.
editor by CX 2023-12-08
China Hot selling 612600130177 CHINAMFG CHINAMFG Truck CHINAMFG Wd615 Engine Air Compressor small air compressor
Product Description
Sinotruk CHINAMFG Truck CHINAMFG WD615 Engine Air Compressor
Product Description
The core component of an air compressor is the compressor host, which is a type of displacement compressor. The compression of air is achieved by the volume change of the teeth slots of the male and female rotors installed in parallel mesh inside the casing. The rotor pair rotates in the precisely matched casing, causing periodic volume changes in the gas between the teeth slots of the rotor. Along the rotor axis, it is pushed from the suction side to the discharge side, completing suction, compression There are 3 working processes for exhaust.
Detailed Photos
Certifications
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Company Profile
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FAQ
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| After-sales Service: | 24 Hours Online Service |
|---|---|
| Warranty: | 24 Hours Online Service |
| Car Make: | Sinotruk |
| Engine Type: | Weichai Wd615 |
| Car Model: | HOWO |
| Material: | Steel |
| Samples: |
US$ 65/Piece
1 Piece(Min.Order) | |
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| Customization: |
Available
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What is the role of air compressors in power generation?
Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:
1. Combustion Air Supply:
Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.
2. Instrumentation and Control:
Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.
3. Cooling and Ventilation:
In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.
4. Cleaning and Maintenance:
Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.
5. Pneumatic Tools and Equipment:
In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.
6. Nitrogen Generation:
Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.
7. Start-up and Emergency Systems:
Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.
Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.
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How are air compressors utilized in pneumatic tools?
Air compressors play a crucial role in powering and operating pneumatic tools. Here’s a detailed explanation of how air compressors are utilized in pneumatic tools:
Power Source:
Pneumatic tools rely on compressed air as their power source. The air compressor generates and stores compressed air, which is then delivered to the pneumatic tool through a hose or piping system. The compressed air provides the force necessary for the tool to perform various tasks.
Air Pressure Regulation:
Air compressors are equipped with pressure regulation systems to control the output pressure of the compressed air. Different pneumatic tools require different air pressure levels to operate optimally. The air compressor’s pressure regulator allows users to adjust the output pressure according to the specific requirements of the pneumatic tool being used.
Air Volume and Flow:
Air compressors provide a continuous supply of compressed air, ensuring a consistent air volume and flow rate for pneumatic tools. The air volume is typically measured in cubic feet per minute (CFM) and determines the tool’s performance capabilities. Higher CFM ratings indicate that the pneumatic tool can deliver more power and operate at a faster rate.
Tool Actuation:
Pneumatic tools utilize compressed air to actuate their mechanical components. For example, an air-powered impact wrench uses compressed air to drive the tool’s internal hammer mechanism, generating high torque for fastening or loosening bolts and nuts. Similarly, air-powered drills, sanders, nail guns, and spray guns rely on compressed air to power their respective operations.
Versatility:
One of the significant advantages of pneumatic tools is their versatility, and air compressors enable this flexibility. A single air compressor can power a wide range of pneumatic tools, eliminating the need for separate power sources for each tool. This makes pneumatic tools a popular choice in various industries, such as automotive, construction, manufacturing, and woodworking.
Portability:
Air compressors come in different sizes and configurations, offering varying degrees of portability. Smaller portable air compressors are commonly used in applications where mobility is essential, such as construction sites or remote locations. The portability of air compressors allows pneumatic tools to be used in various work environments without the constraints of being tethered to a fixed power source.
Overall, air compressors are integral to the functionality and operation of pneumatic tools. They provide the necessary power, air pressure regulation, and continuous airflow required for pneumatic tools to perform a wide range of tasks efficiently and effectively.
What is the role of air compressor tanks?
Air compressor tanks, also known as receiver tanks or air receivers, play a crucial role in the operation of air compressor systems. They serve several important functions:
1. Storage and Pressure Regulation: The primary role of an air compressor tank is to store compressed air. As the compressor pumps air into the tank, it accumulates and pressurizes the air. The tank acts as a reservoir, allowing the compressor to operate intermittently while providing a steady supply of compressed air during periods of high demand. It helps regulate and stabilize the pressure in the system, reducing pressure fluctuations and ensuring a consistent supply of air.
2. Condensation and Moisture Separation: Compressed air contains moisture, which can condense as the air cools down inside the tank. Air compressor tanks are equipped with moisture separators or drain valves to collect and remove this condensed moisture. The tank provides a space for the moisture to settle, allowing it to be drained out periodically. This helps prevent moisture-related issues such as corrosion, contamination, and damage to downstream equipment.
3. Heat Dissipation: During compression, air temperature increases. The air compressor tank provides a larger surface area for the compressed air to cool down and dissipate heat. This helps prevent overheating of the compressor and ensures efficient operation.
4. Pressure Surge Mitigation: Air compressor tanks act as buffers to absorb pressure surges or pulsations that may occur during compressor operation. These surges can be caused by variations in demand, sudden changes in airflow, or the cyclic nature of reciprocating compressors. The tank absorbs these pressure fluctuations, reducing stress on the compressor and other components, and providing a more stable and consistent supply of compressed air.
5. Energy Efficiency: Air compressor tanks contribute to energy efficiency by reducing the need for the compressor to run continuously. The compressor can fill the tank during periods of low demand and then shut off when the desired pressure is reached. This allows the compressor to operate in shorter cycles, reducing energy consumption and minimizing wear and tear on the compressor motor.
6. Emergency Air Supply: In the event of a power outage or compressor failure, the stored compressed air in the tank can serve as an emergency air supply. This can provide temporary air for critical operations, allowing time for maintenance or repairs to be carried out without disrupting the overall workflow.
Overall, air compressor tanks provide storage, pressure regulation, moisture separation, heat dissipation, pressure surge mitigation, energy efficiency, and emergency backup capabilities. They are vital components that enhance the performance, reliability, and longevity of air compressor systems in various industrial, commercial, and personal applications.
editor by CX 2023-11-03