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China factory Best Quality Industrial Rotary Oil-Injected Single Screw 75kw 100HP Air Compressor air compressor parts

Product Description

Products Description

Advantages:

1. China-Japan latest technology cooperation, high reliability.

2. Oil Cooling Permanent Magnetic Motor.
3. IP65 protection grade & heavy duty air filter, suitable for high dusty environment.
4. IE4 Efficiency motor efficiency.
5. Most energy saving mode, Only work at loading.
6. Wide frequency range 25%-100%.
7. Premium Magnetic material resist more than 180ºC temp.
8. Reliable PM motor supplier from Italy.
9. Direct Taper connection, no transmission power loss, easy maintenance.
10.Touch Screen PLC with preset running schedule, more intelligent control.
11. Both main motor and fan motor are inverter control, more accurate control.
12. Easy for installation and service.
13. Fantastic Energy Saving, save up to more than 30-40%.

 

Details Images

 

HIGH EFFICIENCY AIREND

 

High efficiency Airend profile, specially design this PM motor application, optimize the compressor efficiency. * Original world famous bearing brand from CHINAMFG or CHINAMFG or FAG. * Big airend with low RPM to help get better performance, max. RPM is around 1500RPM, extend life span of airend.

 

HIGH QUALITY PM MOTOR

 

The motor winding take use of new technology vacuum expoxy potting process, it increase the thermal conducivity and motor insulation protection

Automatic vacuum expoxy processing enhance the motor quality

The new seal technology of winding, it is sealed with expoxy, better protection for winding.

F grade insulation grade, resist up to 180degree, integrated PTC protection.

 

 

PM MOTOR COOLING

 

Liquid Cooling, IP65 PM Motor. Indepent cooling system.

 

SCR heavy duty air filter

 

 

OVERSIZE COOLER

 

Oversize Cooler to make sure the compressor run max up to 46degree without any problem.

 

LATEST TOUCH SCREEN PLC

 

* 7″ Inch touch screen display. * Full feature protection. * Multi intelligent control, like running schedule. * Support Modbus
RTU. * Remote monitoring is option

 

HIGH EFFICIENCY SEPARATION SYSTEM

Cyclone oil tank design encsure the high separation efficiency. First stage mechanical centrifugal separation. Second stage is high efficiency oil separator. 4000hours life-span of oil separator. The oil content is lower than 3PPM.

 

LATEST V/F Inverter

 

* Latest V/F technology Inverter. * CE/UL Certificed Inverter. * Both Motor are inverter control. * High reliable inverter brand proofed in the market. * Professional service support. * Automatic airend speed adjust to match your air demand, help good energy saving

Why Choose EPM2

Model :

Energy Saving Series (EPM2)

Type:

Oil Injected Permanent Magnetic CHINAMFG

Voltage:

380V/50HZ/3P, 220V/60HZ/3P, 400V/50HZ/3P, 415V/50HZ/3P or Customer′s Requirements

Working Pressure:

7bar/8bar/10bar

Installed Motor Power:

55~110 Kw

Color:

Blue

Driven Method:

Taper Connection Direct Driven

Air End:

High Efficiency Airend

Trademark:

CHINAMFG

Transport Package:

Standard Wooden Packing

Available Certificate:

CE, ISO, UL, ASME, GHOST

Origin:

ZheJiang , China

application:

Packing,Painting,Precision Electroplating,Peparing

PERFORMANCE COMPARISON VSD

Model

Rated Pressure

(BAR)

Capacity

(m3/min)

Motor Power

(kW)

Specific Power

(kW/(m3/min))

Electric Power cost

(kW/m3)

Energy Saving %

SCR100EPM2

8

16

75

6.19

0.1031

 

Traditional VSD

8

13

75

6.9

0.115

11.5%

Traditional VSD

8

16

90

6.75

0.1125

9.1%

10% better performance compare with traditional compressor

PERFORMANCE COMPARISON FIXED SPEED

Model

Capacity

Motor Power

Specific Power

Electric Power cost

Loading Percentage

Acutal Electric Power cost

Energy Saving %

(m3/min)

(kW)

(kW/(m3/min))

(kW/m3)

(kW/m3)

 

SCR100EPM2

16

75

6.19

0.1031

0.1051

 

 

Traditional

13

75

6.9

0.115

0.1251

19.03%

19.03%

Traditional

16

90

6.75

0.1125

0.1223

16.37%

16.37%

16%-20% energy savint compare with traditional compressor

Certifications

 

 

Recommend Products

 

 

 

Company Profile

ZheJiang CHINAMFG Co., Ltd(SCR) is a leading compressor manufacturer in ZheJiang , China with rich experience. Our brand “SCR” is the No. 1 native compressor brand in China. Which is also authorized “ZheJiang Famous brand”, “ZheJiang CHINAMFG trade mark”.

As a high-tech company, CHINAMFG focuses on developing and manufacturing of screw air compressor, owning a product family mainly cover stationary, mobile, oil free and frequency compressor. CHINAMFG products passed CE, UL, CSA, ASME certification.

As top native compressor brand, the success of CHINAMFG contributes to the perfect combination of our unremitting efforts and advanced tech globally.

Quality, competitive prices, CHINAMFG CHINAMFG distribution network and service as our hallmark have enabled us to serve our customers around the world. Our products are available in 43 countires covering Europe, America, Australia, Asia, Africa, Middle-East, and in countries such as USA, Canada, U. K., Germany, Hungary, Italy, Spain, Poland, Finland, Russia, Australia, U. A. E, Saudi Arabia, Egypt, Singapore, Thailand, Vietnam, Malaysia, Indonesia, India, South Africa, Morocco, Algeria, Colombia, Mexico, Argentina, Brasil, etc. At same time we have 22 distributors in diffierent countries.

 

 

Exhibition

 

FAQ

1 What trade terms do we provide? What kind of settlement currency do we offer?
Trade term :CIF ,CFR ,FOB,Ex-Works As far Our business traded in Dollars ,Euros and RMB .

2 How long is our delivery?
Our standard delivery time is 30-40 days after confirmation order & receiving recipets for standard compressors, for the other non standard requirement will be discussed case by case.

3 What is the voltage of the compressor?
The available voltage include 380V/50HZ/3Phase, 400V/50HZ/3P, 415V/50HZ/3P, 220V/60HZ/3P, 380V/60HZ/3P, 440V/60HZ/3P. At the same time we provide other voltage according to customer requirement.

4 Can our compressor run in high temperature environment? What is the working temperature range for our machine?
Yes ,our machine would run in high temperature environment ,until now our products have been sold to many countries which wouldmeet high temperature in summer ,such like Iraq, Saudi Arabia, Egypt, Algeria, etc. Work temperature range :1-45 ºC(33.8ºF-113ºF)

5 What’s the min. Order requirement ?
Min. Order requirement is 1PCS.

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Lubrication Style: Lubricated
Cooling System: Oil Cooling
Power Source: AC Power
Customization:
Available

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Estimated freight per unit.







about shipping cost and estimated delivery time.
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Full Payment
Currency: US$
Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

air compressor

Can air compressors be used for gas compression and storage?

Yes, air compressors can be used for gas compression and storage. While air compressors are commonly used to compress and store air, they can also be utilized for compressing and storing other gases, depending on the specific application requirements. Here’s how air compressors can be used for gas compression and storage:

Gas Compression:

Air compressors can compress various gases by utilizing the same principles applied to compressing air. The compressor takes in the gas at a certain pressure, and through the compression process, it increases the pressure and reduces the volume of the gas. This compressed gas can then be used for different purposes, such as in industrial processes, gas pipelines, or storage systems.

Gas Storage:

Air compressors can also be used for gas storage by compressing the gas into storage vessels or tanks. The compressed gas is stored at high pressure within these vessels until it is needed for use. Gas storage is commonly employed in industries where a continuous and reliable supply of gas is required, such as in natural gas storage facilities or for storing compressed natural gas (CNG) used as a fuel for vehicles.

Gas Types:

While air compressors are primarily designed for compressing air, they can be adapted to handle various gases, including but not limited to:

  • Nitrogen
  • Oxygen
  • Hydrogen
  • Carbon dioxide
  • Natural gas
  • Refrigerant gases

It’s important to note that when using air compressors for gas compression and storage, certain considerations must be taken into account. These include compatibility of the compressor materials with the specific gas being compressed, ensuring proper sealing to prevent gas leaks, and adhering to safety regulations and guidelines for handling and storing compressed gases.

By leveraging the capabilities of air compressors, it is possible to compress and store gases efficiently, providing a reliable supply for various industrial, commercial, and residential applications.

air compressor

How do you choose the right air compressor for woodworking?

Choosing the right air compressor for woodworking is essential to ensure efficient and effective operation of pneumatic tools and equipment. Here are some factors to consider when selecting an air compressor for woodworking:

1. Required Air Volume (CFM):

Determine the required air volume or cubic feet per minute (CFM) for your woodworking tools and equipment. Different tools have varying CFM requirements, so it is crucial to choose an air compressor that can deliver the required CFM to power your tools effectively. Make sure to consider the highest CFM requirement among the tools you’ll be using simultaneously.

2. Tank Size:

Consider the tank size of the air compressor. A larger tank allows for more stored air, which can be beneficial when using tools that require short bursts of high air volume. It helps maintain a consistent air supply and reduces the frequency of the compressor cycling on and off. However, if you have tools with continuous high CFM demands, a larger tank may not be as critical.

3. Maximum Pressure (PSI):

Check the maximum pressure (PSI) rating of the air compressor. Woodworking tools typically operate within a specific PSI range, so ensure that the compressor can provide the required pressure. It is advisable to choose an air compressor with a higher maximum PSI rating to accommodate any future tool upgrades or changes in your woodworking needs.

4. Noise Level:

Consider the noise level of the air compressor, especially if you’ll be using it in a residential or shared workspace. Some air compressors have noise-reducing features or are designed to operate quietly, making them more suitable for woodworking environments where noise control is important.

5. Portability:

Assess the portability requirements of your woodworking projects. If you need to move the air compressor frequently or work in different locations, a portable and lightweight compressor may be preferable. However, if the compressor will remain stationary in a workshop, a larger, stationary model might be more suitable.

6. Power Source:

Determine the power source available in your woodworking workspace. Air compressors can be powered by electricity or gasoline engines. If electricity is readily available, an electric compressor may be more convenient and cost-effective. Gasoline-powered compressors offer greater flexibility for remote or outdoor woodworking projects where electricity may not be accessible.

7. Quality and Reliability:

Choose an air compressor from a reputable manufacturer known for producing reliable and high-quality equipment. Read customer reviews and consider the warranty and after-sales support offered by the manufacturer to ensure long-term satisfaction and reliability.

8. Budget:

Consider your budget and balance it with the features and specifications required for your woodworking needs. While it’s important to invest in a reliable and suitable air compressor, there are options available at various price points to accommodate different budgets.

By considering these factors and evaluating your specific woodworking requirements, you can choose an air compressor that meets the demands of your tools, provides efficient performance, and enhances your woodworking experience.

air compressor

How does an air compressor work?

An air compressor works by using mechanical energy to compress and pressurize air, which is then stored and used for various applications. Here’s a detailed explanation of how an air compressor operates:

1. Air Intake: The air compressor draws in ambient air through an intake valve or filter. The air may pass through a series of filters to remove contaminants such as dust, dirt, and moisture, ensuring the compressed air is clean and suitable for its intended use.

2. Compression: The intake air enters a compression chamber, typically consisting of one or more pistons or a rotating screw mechanism. As the piston moves or the screw rotates, the volume of the compression chamber decreases, causing the air to be compressed. This compression process increases the pressure and reduces the volume of the air.

3. Pressure Build-Up: The compressed air is discharged into a storage tank or receiver where it is held at a high pressure. The tank allows the compressed air to be stored for later use and helps to maintain a consistent supply of compressed air, even during periods of high demand.

4. Pressure Regulation: Air compressors often have a pressure regulator that controls the output pressure of the compressed air. This allows the user to adjust the pressure according to the requirements of the specific application. The pressure regulator ensures that the compressed air is delivered at the desired pressure level.

5. Release and Use: When compressed air is needed, it is released from the storage tank or receiver through an outlet valve or connection. The compressed air can then be directed to the desired application, such as pneumatic tools, air-operated machinery, or other pneumatic systems.

6. Continued Operation: The air compressor continues to operate as long as there is a demand for compressed air. When the pressure in the storage tank drops below a certain level, the compressor automatically starts again to replenish the compressed air supply.

Additionally, air compressors may include various components such as pressure gauges, safety valves, lubrication systems, and cooling mechanisms to ensure efficient and reliable operation.

In summary, an air compressor works by drawing in air, compressing it to increase its pressure, storing the compressed air, regulating the output pressure, and releasing it for use in various applications. This process allows for the generation of a continuous supply of compressed air for a wide range of industrial, commercial, and personal uses.

China factory Best Quality Industrial Rotary Oil-Injected Single Screw 75kw 100HP Air Compressor   air compressor partsChina factory Best Quality Industrial Rotary Oil-Injected Single Screw 75kw 100HP Air Compressor   air compressor parts
editor by CX 2024-03-27

China manufacturer Chinese CHINAMFG Factory Price Intelligent PLC Control High Quality Electric Motor Powered Direct Screw Air Compressor with CE and ISO Certification air compressor parts

Product Description

BEEST—-AIR COMPRESSOR&SOLUTION

Moair Energy Conservation Durable Two Stage Screw Air Compressor with Double Permanent Magnet Motor

1. Company background

ZheJiang CHINAMFG International Trade Co., Ltd. is the senior partner of HangZhou CHINAMFG Compressor Co., Ltd , we are committed to the sales and after-sales service of air compressors in Southeast Asia, and have stores in Indonesia.
We are the professional manufacturer of the air compressor products of various types including the permanent-magnet synchronous variable-frequency series,permanent-magnet synchronous low-pressure series,permanent-magnet sunchronous two-stage compressors series,etc.
More than 10 years of professional screw compressors manufacturing technology,bringing the international first-class permanent magnet synchronous drive and control technologies.

2. Product introduction
 

With a permanent magnet motor, our MDE series 2 stage rotary screw air compressor with single permanent magnet motor drive has a definite advantage over traditional 2 stage rotary CHINAMFG considering its energy savings, high efficiency and low noise.

The main power range is from 132kw to 200kw, the air pressure range is from 6bar to 13bar and the air fow range is from 23.8m3/min to 43m3/min.

3.Core components

Motor 

  • More stable: no mechanical transmission troubles
    There is no gear shaft in the air compressor and the effective permanent magnet motor and the male rotor are directly connected on 1 shaft without gear drive, which can eliminate pitting of gear or hidden troubles of tooth fracture.
    Without shaft coupling, 2 integrated PM motors directly drive 2 airends of the air compressor, avoiding the hidden troubles of shaft coupling failure.
  • More energy-savings: the airend is always in a smooth running state
    The 2 stage 3 phase permanent magnet rotary gear screw air compressor of CHINAMFG is powered by 2 independent PM motors and 2 independent inverters, which is intelligently controlled such as keep the airend running at a best level-pressure point by controlling discharge pressure and interstage pressure under the circumstance of different rotary speed and different pressure. The best running speed of air compressor can be automatically calculated while running and then the compression ratio can be balanced by final match, which can keep the compressor in a best running state, thus obtaining the highest efficiency.
  • More effective: high-efficiency permanent magnet motor and no gear drive loss.
    With a motor of a high protection degree of IP54, it is more energy-saving and it can stay effective at low frequency and low speed.
  • More environment-friendly operation with lower noise
    No noise of motor bearings, gear meshing and coupling transmission.
  • More structure-compact
    The volume of PM motor is small and the structure is compact, which can save much space.

    4.Specifications and parameters

     

    5. Principle of energy-saving
     

    • Change the traditional induction motor with high-efficiency technology of permanent magnet rotary screw motor, thus reducing the consumption in transmission.
    • Powered by 2 independent PM motors and 2 independent inverters, the compressor is intelligently controlled such as keep the airend running at a best level-pressure point by controlling pressure of air flow and interstage pressure under the circumstance of different rotary speed and different pressure. The best running speed of compressor can be automatically calculated while running and then the compression ratio can be balanced by final match, which can keep the compressor in a best running state, thus obtaining the highest efficiency.
    • Because the gear ratio is fixed, point efficiency is emphasized in this case. That is to say, only with fixed rotary speed and rated pressure did it have the best specific power. When running in a state of variable speed and variable frequency, considering the fixed speed of gear, interstage pressure will not reach the best one. Rotational speed declining while energy consumption not declining at the same time, it is not suitable for running in variable speed and variable frequency state.

       

    /* March 10, 2571 17:59:20 */!function(){function s(e,r){var a,o={};try{e&&e.split(“,”).forEach(function(e,t){e&&(a=e.match(/(.*?):(.*)$/))&&1

    After-sales Service: Online Service
    Warranty: One Year
    Lubrication Style: Lubricated
    Cooling System: Air Cooling
    Power Source: AC Power
    Cylinder Position: Vertical

    air compressor

    What role do air dryers play in compressed air systems?

    Air dryers play a crucial role in compressed air systems by removing moisture and contaminants from the compressed air. Compressed air, when generated, contains water vapor from the ambient air, which can condense and cause issues in the system and end-use applications. Here’s an overview of the role air dryers play in compressed air systems:

    1. Moisture Removal:

    Air dryers are primarily responsible for removing moisture from the compressed air. Moisture in compressed air can lead to problems such as corrosion in the system, damage to pneumatic tools and equipment, and compromised product quality in manufacturing processes. Air dryers utilize various techniques, such as refrigeration, adsorption, or membrane separation, to reduce the dew point of the compressed air and eliminate moisture.

    2. Contaminant Removal:

    In addition to moisture, compressed air can also contain contaminants like oil, dirt, and particles. Air dryers help in removing these contaminants to ensure clean and high-quality compressed air. Depending on the type of air dryer, additional filtration mechanisms may be incorporated to enhance the removal of oil, particulates, and other impurities from the compressed air stream.

    3. Protection of Equipment and Processes:

    By removing moisture and contaminants, air dryers help protect the downstream equipment and processes that rely on compressed air. Moisture and contaminants can negatively impact the performance, reliability, and lifespan of pneumatic tools, machinery, and instrumentation. Air dryers ensure that the compressed air supplied to these components is clean, dry, and free from harmful substances, minimizing the risk of damage and operational issues.

    4. Improved Productivity and Efficiency:

    Utilizing air dryers in compressed air systems can lead to improved productivity and efficiency. Dry and clean compressed air reduces the likelihood of equipment failures, downtime, and maintenance requirements. It also prevents issues such as clogging of air lines, malfunctioning of pneumatic components, and inconsistent performance of processes. By maintaining the quality of compressed air, air dryers contribute to uninterrupted operations, optimized productivity, and cost savings.

    5. Compliance with Standards and Specifications:

    Many industries and applications have specific standards and specifications for the quality of compressed air. Air dryers play a vital role in meeting these requirements by ensuring that the compressed air meets the desired quality standards. This is particularly important in industries such as food and beverage, pharmaceuticals, electronics, and automotive, where clean and dry compressed air is essential for product integrity, safety, and regulatory compliance.

    By incorporating air dryers into compressed air systems, users can effectively control moisture and contaminants, protect equipment and processes, enhance productivity, and meet the necessary quality standards for their specific applications.

    air compressor

    How does the horsepower of an air compressor affect its capabilities?

    The horsepower of an air compressor is a crucial factor that directly impacts its capabilities and performance. Here’s a closer look at how the horsepower rating affects an air compressor:

    Power Output:

    The horsepower rating of an air compressor indicates its power output or the rate at which it can perform work. Generally, a higher horsepower rating translates to a greater power output, allowing the air compressor to deliver more compressed air per unit of time. This increased power output enables the compressor to operate pneumatic tools and equipment that require higher air pressure or greater airflow.

    Air Pressure:

    The horsepower of an air compressor is directly related to the air pressure it can generate. Air compressors with higher horsepower ratings have the capacity to produce higher air pressures. This is particularly important when operating tools or machinery that require specific air pressure levels to function optimally. For example, heavy-duty pneumatic tools like jackhammers or impact wrenches may require higher air pressure to deliver the necessary force.

    Air Volume:

    In addition to air pressure, the horsepower of an air compressor also affects the air volume or airflow it can provide. Higher horsepower compressors can deliver greater volumes of compressed air, measured in cubic feet per minute (CFM). This increased airflow is beneficial when using pneumatic tools that require a continuous supply of compressed air, such as paint sprayers or sandblasters.

    Duty Cycle:

    The horsepower rating of an air compressor can also influence its duty cycle. The duty cycle refers to the amount of time an air compressor can operate continuously before it needs to rest and cool down. Higher horsepower compressors often have larger and more robust components, allowing them to handle heavier workloads and operate for longer periods without overheating. This is particularly important in demanding applications where continuous and uninterrupted operation is required.

    Size and Portability:

    It’s worth noting that the horsepower rating can also affect the physical size and portability of an air compressor. Higher horsepower compressors tend to be larger and heavier due to the need for more substantial motors and components to generate the increased power output. This can impact the ease of transportation and maneuverability, especially in portable or mobile applications.

    When selecting an air compressor, it is essential to consider the specific requirements of your intended applications. Factors such as desired air pressure, airflow, duty cycle, and portability should be taken into account. It’s important to choose an air compressor with a horsepower rating that aligns with the demands of the tools and equipment you plan to operate, ensuring optimal performance and efficiency.

    Consulting the manufacturer’s specifications and guidelines can provide valuable information on how the horsepower rating of an air compressor corresponds to its capabilities and suitability for different tasks.

    air compressor

    What is the purpose of an air compressor?

    An air compressor serves the purpose of converting power, typically from an electric motor or an engine, into potential energy stored in compressed air. It achieves this by compressing and pressurizing air, which can then be used for various applications. Here’s a detailed explanation of the purpose of an air compressor:

    1. Powering Pneumatic Tools: One of the primary uses of an air compressor is to power pneumatic tools. Compressed air can be used to operate a wide range of tools, such as impact wrenches, nail guns, paint sprayers, sanders, and drills. The compressed air provides the necessary force and energy to drive these tools, making them efficient and versatile.

    2. Supplying Clean and Dry Air: Air compressors are often used to supply clean and dry compressed air for various industrial processes. Many manufacturing and production operations require a reliable source of compressed air that is free from moisture, oil, and other contaminants. Air compressors equipped with appropriate filters and dryers can deliver high-quality compressed air for applications such as instrumentation, control systems, and pneumatic machinery.

    3. Inflating Tires and Sports Equipment: Air compressors are commonly used for inflating tires, whether it’s for vehicles, bicycles, or sports equipment. They provide a convenient and efficient method for quickly filling tires with the required pressure. Air compressors are also used for inflating sports balls, inflatable toys, and other similar items.

    4. Operating HVAC Systems: Air compressors play a crucial role in the operation of heating, ventilation, and air conditioning (HVAC) systems. They provide compressed air for controlling and actuating dampers, valves, and actuators in HVAC systems, enabling precise regulation of air flow and temperature.

    5. Assisting in Industrial Processes: Compressed air is utilized in various industrial processes. It can be used for air blow-off applications, cleaning and drying parts, powering air-operated machinery, and controlling pneumatic systems. Air compressors provide a reliable and efficient source of compressed air that can be tailored to meet the specific requirements of different industrial applications.

    6. Supporting Scuba Diving and Breathing Systems: In scuba diving and other breathing systems, air compressors are responsible for filling diving tanks and supplying breathable air to divers. These compressors are designed to meet strict safety standards and deliver compressed air that is free from contaminants.

    Overall, the purpose of an air compressor is to provide a versatile source of compressed air for powering tools, supplying clean air for various applications, inflating tires and sports equipment, supporting industrial processes, and facilitating breathing systems in specific contexts.

    China manufacturer Chinese CHINAMFG Factory Price Intelligent PLC Control High Quality Electric Motor Powered Direct Screw Air Compressor with CE and ISO Certification   air compressor partsChina manufacturer Chinese CHINAMFG Factory Price Intelligent PLC Control High Quality Electric Motor Powered Direct Screw Air Compressor with CE and ISO Certification   air compressor parts
    editor by CX 2024-01-09

    China Standard Hg400-13 CHINAMFG Engine Tier Ll 2 Wheels Screw Air Compressor for Drilling Rig air compressor parts

    Product Description

     

    1.Automatic control and protection system.
    2.Error free capacity control.
    3.Deluxe micro-computer florescence control panel.
    4.All weather models for high altitude operations (customization available for above 5500m high altitude applications only).
    5.High quality filtration system with safety filters.
    6.Low energy consumption with Large volume fuel tank to ensure 10 hours/day workload.
    7.choose the best matching power Diesel Engine to reduce overall operating load and increase service life with cost-effective

    price.

     

     

     

     

    Lubrication Style: Lubricated
    Cooling System: Air Cooling
    Power Source: Diesel Engine
    Cylinder Position: /
    Structure Type: Closed Type
    Installation Type: Movable Type
    Customization:
    Available

    |

    air compressor

    What are the advantages of using an air compressor in construction?

    Using an air compressor in construction offers numerous advantages that contribute to increased efficiency, productivity, and versatility. Here are some key benefits of using air compressors in construction:

    • Powering Pneumatic Tools: Air compressors are commonly used to power a wide range of pneumatic tools on construction sites. Tools such as jackhammers, nail guns, impact wrenches, drills, and sanders can be operated using compressed air. Pneumatic tools are often preferred due to their lightweight, compact design and ability to deliver high torque or impact force.
    • Efficient Operation: Air compressors provide a continuous and reliable source of power for pneumatic tools, allowing for uninterrupted operation without the need for frequent battery changes or recharging. This helps to maintain a smooth workflow and reduces downtime.
    • Portability: Many construction air compressors are designed to be portable, featuring wheels or handles for easy maneuverability on job sites. Portable air compressors can be transported to different areas of the construction site as needed, providing power wherever it is required.
    • Versatility: Air compressors are versatile tools that can be used for various applications in construction. Apart from powering pneumatic tools, they can also be utilized for tasks such as inflating tires, cleaning debris, operating air-operated pumps, and powering air horns.
    • Increased Productivity: The efficient operation and power output of air compressors enable construction workers to complete tasks more quickly and effectively. Pneumatic tools powered by air compressors often offer higher performance and faster operation compared to their electric or manual counterparts.
    • Cost Savings: Air compressors can contribute to cost savings in construction projects. Pneumatic tools powered by air compressors are generally more durable and have longer lifespans compared to electric tools. Additionally, since air compressors use compressed air as their power source, they do not require the purchase or disposal of batteries or fuel, reducing ongoing operational expenses.
    • Reduced Electrocution Risk: Construction sites can be hazardous environments, with the risk of electrocution from electrical tools or equipment. By utilizing air compressors and pneumatic tools, the reliance on electrical power is minimized, reducing the risk of electrocution accidents.

    It is important to select the appropriate air compressor for construction applications based on factors such as required air pressure, volume, portability, and durability. Regular maintenance, including proper lubrication and cleaning, is crucial to ensure the optimal performance and longevity of air compressors in construction settings.

    In summary, the advantages of using air compressors in construction include powering pneumatic tools, efficient operation, portability, versatility, increased productivity, cost savings, and reduced electrocution risk, making them valuable assets on construction sites.

    air compressor

    Can air compressors be integrated into automated systems?

    Yes, air compressors can be integrated into automated systems, providing a reliable and versatile source of compressed air for various applications. Here’s a detailed explanation of how air compressors can be integrated into automated systems:

    Pneumatic Automation:

    Air compressors are commonly used in pneumatic automation systems, where compressed air is utilized to power and control automated machinery and equipment. Pneumatic systems rely on the controlled release of compressed air to generate linear or rotational motion, actuating valves, cylinders, and other pneumatic components. By integrating an air compressor into the system, a continuous supply of compressed air is available to power the automation process.

    Control and Regulation:

    In automated systems, air compressors are often connected to a control and regulation system to manage the compressed air supply. This system includes components such as pressure regulators, valves, and sensors to monitor and adjust the air pressure, flow, and distribution. The control system ensures that the air compressor operates within the desired parameters and provides the appropriate amount of compressed air to different parts of the automated system as needed.

    Sequential Operations:

    Integration of air compressors into automated systems enables sequential operations to be carried out efficiently. Compressed air can be used to control the timing and sequencing of different pneumatic components, ensuring that the automated system performs tasks in the desired order and with precise timing. This is particularly useful in manufacturing and assembly processes where precise coordination of pneumatic actuators is required.

    Energy Efficiency:

    Air compressors can contribute to energy-efficient automation systems. By incorporating energy-saving features such as Variable Speed Drive (VSD) technology, air compressors can adjust their power output according to the demand, reducing energy consumption during periods of low activity. Additionally, efficient control and regulation systems help optimize the use of compressed air, minimizing waste and improving overall energy efficiency.

    Monitoring and Diagnostics:

    Integration of air compressors into automated systems often includes monitoring and diagnostic capabilities. Sensors and monitoring devices can be installed to collect data on parameters such as air pressure, temperature, and system performance. This information can be used for real-time monitoring, preventive maintenance, and troubleshooting, ensuring the reliable operation of the automated system.

    When integrating air compressors into automated systems, it is crucial to consider factors such as the specific requirements of the automation process, the desired air pressure and volume, and the compatibility of the compressor with the control and regulation system. Consulting with experts in automation and compressed air systems can help in designing an efficient and reliable integration.

    In summary, air compressors can be seamlessly integrated into automated systems, providing the necessary compressed air to power and control pneumatic components, enabling sequential operations, and contributing to energy-efficient automation processes.

    air compressor

    Can you explain the basics of air compressor terminology?

    Understanding the basic terminology related to air compressors can help in better comprehension of their operation and discussions related to them. Here are some essential terms related to air compressors:

    1. CFM (Cubic Feet per Minute): CFM is a unit of measurement that denotes the volumetric flow rate of compressed air. It indicates the amount of air a compressor can deliver within a minute and is a crucial factor in determining the compressor’s capacity.

    2. PSI (Pounds per Square Inch): PSI is a unit of measurement used to quantify pressure. It represents the force exerted by the compressed air on a specific area. PSI is a vital specification for understanding the pressure capabilities of an air compressor and determining its suitability for various applications.

    3. Duty Cycle: Duty cycle refers to the percentage of time an air compressor can operate in a given time period. It indicates the compressor’s ability to handle continuous operation without overheating or experiencing performance issues. For instance, a compressor with a 50% duty cycle can run for half the time in a given hour or cycle.

    4. Horsepower (HP): Horsepower is a unit used to measure the power output of a compressor motor. It indicates the motor’s capacity to drive the compressor pump and is often used as a reference for comparing different compressor models.

    5. Receiver Tank: The receiver tank, also known as an air tank, is a storage vessel that holds the compressed air delivered by the compressor. It helps in stabilizing pressure fluctuations, allowing for a more consistent supply of compressed air during peak demand periods.

    6. Single-Stage vs. Two-Stage: These terms refer to the number of compression stages in a reciprocating air compressor. In a single-stage compressor, air is compressed in a single stroke of the piston, while in a two-stage compressor, it undergoes initial compression in one stage and further compression in a second stage, resulting in higher pressures.

    7. Oil-Free vs. Oil-Lubricated: These terms describe the lubrication method used in air compressors. Oil-free compressors have internal components that do not require oil lubrication, making them suitable for applications where oil contamination is a concern. Oil-lubricated compressors use oil for lubrication, enhancing durability and performance but requiring regular oil changes and maintenance.

    8. Pressure Switch: A pressure switch is an electrical component that automatically starts and stops the compressor motor based on the pre-set pressure levels. It helps maintain the desired pressure range in the receiver tank and protects the compressor from over-pressurization.

    9. Regulator: A regulator is a device used to control and adjust the output pressure of the compressed air. It allows users to set the desired pressure level for specific applications and ensures a consistent and safe supply of compressed air.

    These are some of the fundamental terms associated with air compressors. Familiarizing yourself with these terms will aid in understanding and effectively communicating about air compressors and their functionality.

    China Standard Hg400-13 CHINAMFG Engine Tier Ll 2 Wheels Screw Air Compressor for Drilling Rig   air compressor partsChina Standard Hg400-13 CHINAMFG Engine Tier Ll 2 Wheels Screw Air Compressor for Drilling Rig   air compressor parts
    editor by CX 2023-12-05

    China Custom Industrial Fixed Speed Direct Driven Electric Rotary Screw Air Compressor air compressor parts

    Product Description

    Product Description

    Model: RK-75A
    Free air delivery:  9.4 m3/min
    Working pressure: 8 bar
    Control: automatic PLC controller
    Driven: direct driven, elastic coupling
    Cooling: by air
    Electric motor: 75hp 55kw 380V/50hz/3ph
    Discharge temperature: less than ambient +8 ºC
    Noise: less than 72 dB(A)
    Air outlet size: G2″
    Dimension: 1700*1200*1550mm
    Weight: 950kg

    Technical Parameters

    Model Air Delivery                     (m3/min) Power Noise
    (Db)
    Outlet diameter Dimension (mm) Weight
    (Kg)
    0.7Mpa 0.8Mpa 1.0Mpa 1.3Mpa
    RK10A 1.3 1.2 1 / 7.5 63 G3/4 895*590*970 190
    RK20A 2.4 2.3 2 / 15 65 G3/4 1062*690*1000 236
    RK30A 3.7 3.6 3.2 2.8 22 68 G1 1330*830*1265 400
    RK40A 5.2 5 / 3.3 30 68 G1 1330*830*1265 500
    RK50A 6.5 6.2 5.6 4.9 37 69 G1 1/2 1500*940*1415 655
    RK60A 8 7.3 6 5.9 45 70 G1 1/2 1500*940*1415 730
    RK75A 10.1 9.5 8.7 7.3 55 70 G2 1600*1060*1470 945
    RK100A 13.6 12.8 11.3 9.2 75 72 G2 2000*1120*1590 1291
    RK125A 16.1 15.5 13.6 12.5 90 72 G2 2000*1120*1590 1421
    RK150A 21.2 19.6 17.8 15.5 110 72 DN65 2400*1630*1980 2170
    RK175A 24.1 23.2 19.5 17.8 132 72 DN65 2400*1630*1980 2350
    RK220A 28.8 27.8 23 20 160 72 DN80 2800*1828*2150 3620
    RK250A 32.5 31.2 27.5 25.8 185 72 DN80 2800*1828*2150 3920
    RK275A 34.5 34 30.5 28 200 76 DN80 2800*1828*2150 4200
    RK300A 36.8 34.7 31.5 29.5 220 76 DN100 4260*2182*2170 4800
    RK350A 43 41.5 38 34.9 250 76 DN100 4260*2182*2170 5200
    RK375A 51.3 50.6 46 41.5 280 82 DN100 4360*2150*2258 7500
    RK420A 56.8 55.9 50.1 42 315 82 DN125 4360*2150*2258 7500
    RK420W 56.8 55.9 50.1 42 315 82 DN125 3800*2200*2250 7200
    RK475A 66.1 65.4 55.1 46 355 85 DN125 4600*2240*2260 9000
    RK475W 66.1 65.4 55.1 46 355 82 DN125 3800*2200*2250 8570

     

    Application industry

     

    Certifications

    Packaging & Shipping

    1.Packing Details: Plywood crate pallet plus foam board and bubble film, Full closed wooden case. 1pcs/each package (for stationary screw air compressor)
    2.Shipping method: by sea, by LCL/FCL or as requested
    3.Delivery method: FOB, CFR, CIF and EXW etc.
    4.Delivery time: in 7-15 days after receiving deposit (customized machines not included)

    Company Profile

     

    Payment and delivery

    FAQ

     

    Q1. Are you trading company or manufacture ?
    A: We are professional manufacture of screw air compressor of HangZhou,ZheJiang ,China. More than 18 years of experience in air compressor manufacturing.

    Q2. How long is the delivery time ?
    A: For standard voltage ,15 working days. Non-standard ,please contact our sales.

    Q3. What’s payment term ?
    A: T/T, L/C, D/P, Western Union, Paypal, Credit Card, and etc. Also we could accept USD, RMB, Euro and other currency.

    Q4. How about your after-sales service ?
    A: 1.Provide customers with installation and commissioning online instructions.
         2. Well-trained engineers available to overseas service.
         3.CHINAMFG agents and after service avaiable.arrange our engineers to help you training and installation.

    Q5. How about your warranty?
    A: One year for the whole machine and 2 years for screw air end, except consumable spare parts.

    Q6. Do you have any certificate ?
    A: Yes, per different customer’s market need ,we can offer CE ,ISO etc certificate.

    Q7. What about the maintenance ?
    A: First maintenance need to be done after 500Hours, and then every 2000-3000 hours to do the normal maintenance, and consider the actual environment.

    Q8. How do you control quality ?
    A: 1. The raw materials are strictly inspected
         2. Some key parts are imported from overseas
         3. Each compressor must pass at least 5 hours of continuous testing before leaving the factory.

    Q9. Do you offer OEM service ?
    A: Yes.Both OEM & ODM service can be accepted.

    Q10.How long could your air compressor be used?
    A: Generally, more than 10 years.

     

    After-sales Service: Online Support
    Warranty: 24month
    Lubrication Style: Lubricated
    Customization:
    Available

    |

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    Shipping Cost:

    Estimated freight per unit.







    about shipping cost and estimated delivery time.
    Payment Method:







     

    Initial Payment



    Full Payment
    Currency: US$
    Return&refunds: You can apply for a refund up to 30 days after receipt of the products.

    air compressor

    What is the role of air compressors in power generation?

    Air compressors play a significant role in power generation, supporting various operations and equipment within the industry. Here are some key roles of air compressors in power generation:

    1. Combustion Air Supply:

    Air compressors are used to supply compressed air for the combustion process in power generation. In fossil fuel power plants, such as coal-fired or natural gas power plants, compressed air is required to deliver a steady flow of air to the burners. The compressed air helps in the efficient combustion of fuel, enhancing the overall performance and energy output of the power plant.

    2. Instrumentation and Control:

    Air compressors are utilized for instrumentation and control systems in power generation facilities. Compressed air is used to operate pneumatic control valves, actuators, and other pneumatic devices that regulate the flow of steam, water, and gases within the power plant. The reliable and precise control provided by compressed air ensures efficient and safe operation of various processes and equipment.

    3. Cooling and Ventilation:

    In power generation, air compressors are involved in cooling and ventilation applications. Compressed air is used to drive air-operated cooling fans and blowers, providing adequate airflow for cooling critical components such as generators, transformers, and power electronics. The compressed air also assists in maintaining proper ventilation in control rooms, substations, and other enclosed spaces, helping to dissipate heat and ensure a comfortable working environment.

    4. Cleaning and Maintenance:

    Air compressors are employed for cleaning and maintenance tasks in power generation facilities. Compressed air is utilized to blow away dust, dirt, and debris from equipment, machinery, and electrical panels. It helps in maintaining the cleanliness and optimal performance of various components, reducing the risk of equipment failure and improving overall reliability.

    5. Pneumatic Tools and Equipment:

    In power generation plants, air compressors provide the necessary compressed air for operating pneumatic tools and equipment. These tools include impact wrenches, pneumatic drills, grinders, and sandblasting equipment, which are utilized for installation, maintenance, and repair tasks. The high-pressure air generated by compressors enables efficient and reliable operation of these tools, enhancing productivity and reducing manual effort.

    6. Nitrogen Generation:

    Sometimes, air compressors are used in power generation for nitrogen generation. Compressed air is passed through a nitrogen generator system, which separates nitrogen from other components of air, producing a high-purity nitrogen gas stream. Nitrogen is commonly used in power plant applications, such as purging systems, blanketing in transformers, and generator cooling, due to its inert properties and low moisture content.

    7. Start-up and Emergency Systems:

    Air compressors are an integral part of start-up and emergency systems in power generation. Compressed air is utilized to power pneumatic starters for gas turbines, providing the initial rotation needed to start the turbine. In emergency situations, compressed air is also used to actuate emergency shutdown valves, safety systems, and fire suppression equipment, ensuring the safe operation and protection of the power plant.

    Overall, air compressors contribute to the efficient and reliable operation of power generation facilities, supporting combustion processes, control systems, cooling, cleaning, and various other applications critical to the power generation industry.

    air compressor

    What safety precautions should be taken when working with compressed air?

    Working with compressed air requires adherence to certain safety precautions to prevent accidents and ensure the well-being of individuals involved. Here are some important safety measures to consider:

    1. Personal Protective Equipment (PPE):

    Wear appropriate PPE, including safety goggles or a face shield to protect eyes from flying debris or particles, hearing protection to reduce noise exposure, and gloves to safeguard hands from potential hazards.

    2. Compressed Air Storage:

    Avoid storing compressed air in containers that are not designed for this purpose, such as soda bottles or makeshift containers. Use approved and properly labeled air storage tanks or cylinders that can handle the pressure and are regularly inspected and maintained.

    3. Pressure Regulation:

    Ensure that the air pressure is regulated to a safe level suitable for the equipment and tools being used. High-pressure air streams can cause serious injuries, so it is important to follow the manufacturer’s recommendations and never exceed the maximum allowable pressure.

    4. Air Hose Inspection:

    Regularly inspect air hoses for signs of damage, such as cuts, abrasions, or leaks. Replace damaged hoses immediately to prevent potential accidents or loss of pressure.

    5. Air Blowguns:

    Exercise caution when using air blowguns. Never direct compressed air towards yourself or others, as it can cause eye injuries, hearing damage, or dislodge particles that may be harmful if inhaled. Always point blowguns away from people or any sensitive equipment or materials.

    6. Air Tool Safety:

    Follow proper operating procedures for pneumatic tools. Ensure that tools are in good working condition, and inspect them before each use. Use the appropriate accessories, such as safety guards or shields, to prevent accidental contact with moving parts.

    7. Air Compressor Maintenance:

    Maintain air compressors according to the manufacturer’s guidelines. Regularly check for leaks, clean or replace filters, and drain moisture from the system. Proper maintenance ensures the safe and efficient operation of the compressor.

    8. Training and Education:

    Provide adequate training and education to individuals working with compressed air. Ensure they understand the potential hazards, safe operating procedures, and emergency protocols. Encourage open communication regarding safety concerns and implement a culture of safety in the workplace.

    9. Lockout/Tagout:

    When performing maintenance or repairs on compressed air systems, follow lockout/tagout procedures to isolate the equipment from energy sources and prevent accidental startup. This ensures the safety of the individuals working on the system.

    10. Proper Ventilation:

    Ensure proper ventilation in enclosed areas where compressed air is used. Compressed air can displace oxygen, leading to a potential risk of asphyxiation. Adequate ventilation helps maintain a safe breathing environment.

    By adhering to these safety precautions, individuals can minimize the risks associated with working with compressed air and create a safer work environment.

    air compressor

    How do you choose the right size of air compressor for your needs?

    Choosing the right size of air compressor is essential to ensure optimal performance and efficiency for your specific needs. Here are some factors to consider when selecting the appropriate size:

    1. Air Demand: Determine the air demand requirements of your applications. Calculate the total CFM (Cubic Feet per Minute) needed by considering the air consumption of all the pneumatic tools and equipment that will be operated simultaneously. Choose an air compressor with a CFM rating that meets or exceeds this total demand.

    2. Pressure Requirements: Consider the required operating pressure for your applications. Check the PSI (Pounds per Square Inch) rating of the tools and equipment you will be using. Ensure that the air compressor you choose can deliver the necessary pressure consistently.

    3. Duty Cycle: Evaluate the duty cycle of the air compressor. The duty cycle represents the percentage of time the compressor can operate within a given time period without overheating or experiencing performance issues. If you require continuous or heavy-duty operation, choose a compressor with a higher duty cycle.

    4. Power Source: Determine the available power source at your location. Air compressors can be powered by electricity or gasoline engines. Ensure that the chosen compressor matches the available power supply and consider factors such as voltage, phase, and fuel requirements.

    5. Portability: Assess the portability requirements of your applications. If you need to move the air compressor frequently or use it in different locations, consider a portable or wheeled compressor that is easy to transport.

    6. Space and Noise Constraints: Consider the available space for installation and the noise restrictions in your working environment. Choose an air compressor that fits within the allocated space and meets any noise regulations or requirements.

    7. Future Expansion: Anticipate any potential future expansions or increases in air demand. If you expect your air demand to grow over time, it may be wise to choose a slightly larger compressor to accommodate future needs and avoid the need for premature replacement.

    8. Budget: Consider your budgetary constraints. Compare the prices of different air compressor models while ensuring that the chosen compressor meets your specific requirements. Keep in mind that investing in a higher-quality compressor may result in better performance, durability, and long-term cost savings.

    By considering these factors and evaluating your specific needs, you can choose the right size of air compressor that will meet your air demand, pressure requirements, and operational preferences, ultimately ensuring efficient and reliable performance.

    China Custom Industrial Fixed Speed Direct Driven Electric Rotary Screw Air Compressor   air compressor partsChina Custom Industrial Fixed Speed Direct Driven Electric Rotary Screw Air Compressor   air compressor parts
    editor by CX 2023-11-20